• Title/Summary/Keyword: Plain Weave Composites

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The Effect of Bias and Shear Angles on Compressive Characteristics of Carbon/Epoxy Plain Weave Fabrics (편향각과 전단각이 탄소섬유/에폭시 평직 복합재료의 압축특성에 미치는 영향)

  • Kim Sung-Jip;Chang Seung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.857-864
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    • 2006
  • Various compressive specimens were fabricated using autoclave do-gassing moulding to find out the compressive characteristics of the carbon/epoxy plain weave fabric composites with respect to the bias and shear angles. The stacking angles of the bias specimens are $[0]_{10T,}\;[3]_{10T,}\;[6]_{10T,}\;[9]_{10T,}\;[12]_{10T,}\;[15]_{10T,}\;[30]_{10T,}\;[45]_{10T}$ and those of the sheared specimens are $[{\pm}37]_{10T,}\;[{\pm}32]_{10T,}\;[{\pm}28]_{10T,}\;[{\pm}22]_{10T,}$ respectively. In order to verify the effect of micro-tow structures on compressive strength and modulus of the composites, compressive test specimens of uni-directional carbon/epoxy composites with the same materials and the same stacking conditions were fabricated. The modulus and strength of both types of composite specimens were compared with the prediction results based on the CLPT and a proposed strength formula. The tow deformation and fracture modes were investigated by microscopic observation.

Evaluation of tensile strengths and fracture toughness of plain weave composites (평직 CFRP 복합재료의 인장강도 및 파괴저항성 특성 평가)

  • Park, Soon-Cheol;Kang, Sung-Su;Kim, Gug-Yong;Choi, Jung-Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.862-868
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    • 2013
  • The mechanics of woven fabric-based laminated composites is complex. Then, many researchers have studied woven fabric CFRP materials but fracture resistance behaviors for composites have not been still standardized. It also shows the different behavior according to load and fiber direction. Therefore, there is a need to consider fracture resistance behavior in conformity with load and fiber direction at designing structure using woven CFRP materials. In this study, therefore, the tensile strength and resistance for plain-weave CFRP composite materials were investigated under various different angle condition(load to fiber angle: $0^{\circ}$, $15^{\circ}$, $30^{\circ}$, $45^{\circ}$). Tensile strength and fracture toughness tests were carried out under mode I transverse crack opening load by using compact tension specimens.

An Estimation of Deformation for Composites by DIC (DIC에 의한 복합재료 변형측정)

  • Kwon, Oh-Heon;Kang, Ji-Woong
    • Journal of Power System Engineering
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    • v.18 no.4
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    • pp.78-84
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    • 2014
  • The estimation of deformation and strain for the twill-weave carbon fiber reinforced plastic composite(CFRP) during the test with a digital image correlation system were implemented experimentally. The carbon fiber reinforced plastic composites have been developed as the edge technology materials. The plain, twill and satin weave types are commonly used for the CFRP composites. Thus, it is essential to find the deformation characteristics for those types of CFRP more easily. Especially the DIC method can express the visual strain distributions at the full range of the interested areas in the structures. In this study, the mechanical properties of twill-weave CFRP composite and the variation of strains in a full field of the specimen were estimated. The experiments were performed under a tensile loading and 3-point bending test with strain gages. Futhermore the DIC deformation results were estimated for the comparison. The results showed the deformation and strain contours visually well in all region of the interested areas and so usefulness for the safety control of the structures.

Analytical Prediction and Validation of Elastic Behavior of Carbon-Fiber-Reinforced Woven Composites (탄소섬유강화 직조복합재의 탄성 거동의 이론적 예측 및 검증)

  • Hwang, Yeon-Taek;Lim, Jae-Young;Nam, Byeung-Gun;Kim, Hak-Sung
    • Composites Research
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    • v.31 no.5
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    • pp.276-281
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    • 2018
  • In this paper, elastic behavior of woven fabric composites with various fiber yarn structure were predicted through a theoretical calculation model. A representative volume elements (RVE) that can represent the mechanical properties of the woven composites were selected and crimp angle of the weave yarn was defined by several sinusoidal functions. The effective material properties of the woven composite such as young's modulus, shear modulus and poisson's ratio was predicted by classical laminate theory (CLT). The fiber volume fractions were calculated according to the shape and pattern (plain, twill weave) of the fiber yarn, and the elastic behavior of each woven composite was obtained through a theoretical calculation model. Also, to verify the theoretical predictions, woven composite specimens of plain and twill weave were fabricated by vacuum assisted resin transfer molding (VARTM) process and then mechanical test was conducted. As a results, a good correlation between theoretical and experimental results for the elastic behavior of woven composites could be achieved.

Microstructure and Electromagnetic Characteristics of MWNT-filled Plain-Weave Glass/Epoxy Composites (다중벽 탄소나노튜브가 첨가된 평직 유리섬유/에폭시 복합재료의 미세구조 및 전자기적 특성)

  • Lee, Sang-Eui;Park, Ki-Yeon;Lee, Won-Jun;Kim, Chun-Gon;Han, Jae-Hung
    • Composites Research
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    • v.19 no.1
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    • pp.36-42
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    • 2006
  • MWNT(multi-walled carbon nanotube)-filled plain-weave glass/epoxy composites were fabricated and electromagnetic characteristics of the composites were investigated. The observation of the microstructures of the composites revealed that MWNTs are mostly distributed in matrix rich region and the interface between glass fiber yarns in warp and fill direction. The permittivity of the composites, measured in X-band (8.2-12.4 GHz) frequency range, increased with weight fraction of MWNTs and remained almost constant with frequency. The measured permittivity was used to investigate the reflection loss of radar absorbing structures (RAS) composed of MWNT-filled composites according to thickness and a RAS were constructed with 10 dB absorbing bandwidth 4.2 GHz and 3.3 mm in thickness.

The Evaluation of Fracture Toughness on Mode I for Twill CFRP/GFRP Laminated Hybrid Composites (능직 CFRP/GFRP 적층하이브리드 복합재의 Mode I 파괴인성 평가)

  • Roh, Young Woo;Kang, Ji Woong
    • Journal of the Korean Society of Safety
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    • v.35 no.5
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    • pp.9-14
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    • 2020
  • In order to realize high strength and light weight for various industrial facilities and structural materials, various new materials are applied to product design. Among them, CFRP has excellent specific strength and non-rigidity, and the scope of use is expanding throughout the industry, such as mobility products and building materials. GFRP is cheaper than CFRP, and has excellent specific strength and non-rigidity, and has excellent heat resistance and sound insulation, so it has been adopted as a core material for flooring and interior flooring. CFRP of twill weave structure has better resistance to deformation of fiber than plain weave structure, so the outermost layer is applied as twill weave structure in product design. After fabrication with DCB specimens, Mode I fracture toughness was evaluated according to the crack length. As the crack length increases, the energy release rate and stress intensity factor values tended to decrease overall.

Fabrication and Design of Multi-Layered Radar Absorbing Structures of MWNT-Filled Glass/Epoxy Plain-Weave Composites (MWNT가 첨가된 유리/에폭시 평직 복합재료로 이루어진 다층형 전자파 흡수 구조체의 제작 및 설계)

  • Lee, Sang-Eui;Kang, Ji-Ho;Kim, Chun-Gon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.11
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    • pp.24-32
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    • 2005
  • The object of this study is to design radar absorbing structures(RAS) with load-bearing ability in X-band. Glass/Epoxy plain-weave composites of excellent specific stiffness and strength, containing multi-walled carbon nanotubes(MWNT) added to induce dielectric loss were fabricated. The observation of microstructure and the permittivity of the composites confirmed that the materials are suitable to be used for radar absorbing material. Genetic algorithm and theory for reflection/transmission of electromagnetic waves in a multi-layered RAS were applied to conduct an optimal design of a RAS composed of the developed composites. We observed that the thickness per ply changes with the number of ply and MWNT contents. The fabrication process was proposed considering the problem and applied to fabricate a designed RAS and the theoretical and measured reflection loss of the RAS were also found in good agreement.

A Study on the Micro-deformation of Plain Weave Carbon/Epoxy Composite-Polymer Foam Sandwich Structures during Curing (평직 탄소섬유 복합재료-고분자 포움 샌드위치 구조의 성형 중 미소변형에 관한 연구)

  • Kim Yong-Soo;Chang Seung-Hwan
    • Composites Research
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    • v.17 no.6
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    • pp.28-36
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    • 2004
  • Micro-tow deformation during forming of PVC foam-fabric composite sandwich structure is investigated to find out the correlation between forming condition and material deformation. The foams used in this research are PVC foams which have 4 different densities and the fabric composite is Carbon/epoxy prepreg which is plain weave (3k) as a skin material. Tow parameters such as crimp angle and tow amplitude are measured using microscope and a proper image tool and are compared with each other. In order to find out the effect of foam deformation during forming on tow deformation the compressive tests of foams are performed in three different environmental temperatures ($25^{\circ}C$, $80{\circ}C$, $125^{\circ}C$). The microscopic observation results show that the micro tow deformations are quite different from each other with respect to the foam density and forming pressure.

Impact Properties of S-2 Glass Fiber Composites with Multi-axial Structure (다축 구조 S-2 유리섬유 복합재의 충격 특성)

  • Song, S.W.;Lee, C.H.;Byun, J.H.;Hwang, B.S.;Um, M.K.;Lee, S.K.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.71-75
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    • 2005
  • For the damage tolerance improvement of conventional laminated composites, stitching process have been utilized for providing through-thickness reinforcements. 2D preforms were stacked with S-2 glass plain weave and S-2 glass MWK (Multi-axial Warp Knit) L type. 3D preforms were fabricated using the stitching process. All composite samples were fabricated by RTM (Resin Transfer Molding) process. To examine the damage resistance performance the low speed drop weight impact test has been carried out. For the assessment of damage after the impact loading, specimens were examined by scanning image. CAI (Compressive After Impact) tests were also conducted to evaluate residual compressive strength. Compared with 2D composites, the damage area of 3D composites was reduced by 20-30% and the CAI strength showed 5-10% improvement.

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Statistical treatment of the effective modulus of woven composites (평직복합재료 등가물성치의 통계학적 분포 특성)

  • 우경식;서영욱
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.59-62
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    • 2000
  • In this study, the distribution of the effective modulus was investigated statistically Plain weave structures were modeled with random stacking phase shift angles and the effective modulus was calculated by the unit cell analysis. The analysis results indicated that the effect of random phase shift angles was significant on the modulus distribution. As the number of layers increased, the coefficient of variation decreased and higher degree of homogeneity was attained.

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