• Title/Summary/Keyword: Piston temperature

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A Study on the Temperature Distribution of Disc Brake System Considering the Material Property of the Disc Brake Piston (디스크 브레이크 피스톤 재질을 고려한 브레이크 시스템 온도 분포에 관한 연구)

  • Kim, Soo-Tae;Kim, Jin-Han;Kim, Joo-Shin
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.45-51
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    • 2005
  • Braking performance of a vehicle can be significantly affected by the temperature increment in the brake system. Therefore, the important problem in brake system is to reduce the thermal effect by friction heat. Recently, many studies have been performed and good results have been reported on the prediction of the brake disk temperature. However, the study on the pad, piston and brake fluid temperature is rarely found despite of its importance. In this study, the temperature distribution of the disc brake system is studied according to the material properties of brake piston. Vehicle deceleration, weight distribution by deceleration, disc-pad heat division and the cooling of brake components are considered in the analysis of heat transfer. Unsteady state temperature distributions are analyzed by using the finite element method and the numerical results are compared with the experimental data.

Fatigue Life Analysis and Cooling Conditions Evaluation of a Piston for Large LPLi Bus Engines (LPG 액정분사식 대형 버스용 엔진 피스톤의 피로수명 해석과 냉각조건 평가)

  • 최경호;이부윤
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.5
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    • pp.762-772
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    • 2004
  • Fatigue life of a Piston for large liquid Petroleum liquid injection(LPLi) bus engines is analyzed considering effects of cooling condition parameters : temperature of cooling water, and heat transfer coefficients at oil gallery and bottom surface of piston head. Temperature of the piston is analyzed with varying cooling conditions Stresses of the piston from two load cases of pressure loading. and pressure and thermal loading are analyzed Fatigue life under repeated peak pressure and thermal cycle is analyzed by the strain-life theory. For the two load cases, required loading cycles for engine life are defined, and loading cycles to failure and partial damages are calculated. Based on the resulting accumulated fatigue usage factors, endurance of the piston is evaluated and effects of varying cooling condition Parameters are discussed.

Study on the Thermal Deformation Characteristics of the Automotive Diesel Engine Piston (자동차용 디젤엔진 피스톤의 열변형 특성에 관한 연구)

  • 이교승;이진호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.162-173
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    • 1997
  • A 3-dimensional finite element model was developed for the analysis of the automotive diesel engine piston. The model, which consists of a full piston to accomodate the eccentric bowl in the piston crown, is used to calculate steady state operating temperature, thermal stress and thermal deformation of the piston. Roundness measurement tests, which are new approaches to the analysis of piston abrasion and deformation, were done for the comparision of two states of a piston-before and after operation. Numerical prediction shows good agreement with roundness measurement test results.

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An Experimental Study on the Cylinder Wall Temperature Characteristics for Load Variations in a Gasoline Engine (가솔린엔진의 부하(負荷)에 따른 실린더 벽면 온도특성(溫度特性)에 관(關)한 연구(硏究))

  • Kwon, K.R.;Ko, J.K.;Hong, S.C.
    • Journal of Power System Engineering
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    • v.3 no.1
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    • pp.16-22
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    • 1999
  • The purpose of this study is to prevent the stick, scuffing, scratch between piston and cylinder, is to contribute the piston design such as piston profile, clearance by calculating reaction force by over-lap of piston skirt, as measuring the temperature distributions of cylinder wall. The experiment has been peformed to obtain data during actual engine operation. Temperature gradient in peripheral and axial distributions of cylinder wall according to torque and speed of engine were measured by use of an 800cc class gasoline engine. The results obtained are summarized as follows ; 1) The temperature of cylinder wall at TDC was about $50{\sim}75^{\circ}C$ higher than temperature of cooling water. 2) The rear side temperature of top dead center was $141^{\circ}C$(1/4 load) in axial distribution, whereas the rear side of midway position temperature was $98^{\circ}C$. 3) The temperature of cylinder wall increased in according to rising temperature of cooling water. 4) The thrust side temperature of cylinder wall was about $15^{\circ}C$ in all load test. 5) The rear side temperature of top dead center was $159^{\circ}C$ (1/2 load) in peripheral distribution, it was about $39^{\circ}C$ higher than thrust side temperature.

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Themally Loaded Characteristics of Diesel Engine Piston (디젤기계의 피스톤 열부하 특성에 관한 연구)

  • Han, Mun-Sik;Park, Tae-In
    • 한국기계연구소 소보
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    • s.15
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    • pp.91-103
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    • 1985
  • In this paper, temperature distribution and thermal stress are investigated considering engine peak pressure and the time average temperature distribution in the piston under running conditions for the diesel engine. The induced stress are calculated by the Finite Element Method(FEM). The results obtained are summerized as follows. 1) The results calculated by the FEM present good agreement with other numerical solution in literature. 2) It is confirmed that maximum compressive stress are induced in the part of outside wall between the piston crown and the pin bush. 3) In the axial direction, the hoop stresses are changed its sigh at the portion of crown near the inner wall side 4)Large gradient of temperature is shown in the piston crown near the side wall in the axial direction, in the part between the piton crown and the pin bush in radical direction 5)in case of stress distribution of piston wall surface in the axial direction, the hoop stress is a little greater than axial stress, and the latter is greater than the radial stress

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NUMERICAL ANALYSIS ON INTERNAL FLOW OF OIL JET COOLING THE PISTON (피스톤 냉각용 Oil jet 유동해석)

  • Kwon J.H.;Jung H.Y.;Lee J.H.;Choi Y.H.;Lee Y.W.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.219-222
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    • 2005
  • Recently, the interest of the engine capacity and environment of the atmosphere is increasing, so the researches for the engine capacity have been conducted for a long time. But the internal environment of an automotive engine is very severe. A piston is exposed to combustion gas of over $2000^{\circ}C$ and strong friction is occurred by high speed motion in the cylinder. The fraction between piston and wall of the cylinder causes the increase of temperature in the engine. The temperature of the engine has an effect on the engine capacity. If the temperature is high, the capacity of the engine is low. So we have to maintain the optimum temperature. To maintain the optimum temperature, the enough flow rate of the engine oil is needed. The oil jet is used to control the flow rate of the engine oil and supply the engine oil to the piston and cylinder. The purpose of this study is to check the mass flow rate of the engine oil and the characteristics of internal flow of the oil jet. Flow pattern of the engine oil is very important because it concludes the loss in the oil jet. This study is the previous research about the oil jet and we will consider the movement of the ball check valve to get more accuracy result.

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A Study on the Development of Aluminum Piston by Forging Process (알루미늄 단조 피스톤의 개발에 관한 연구)

  • Kim, Y.H.;Bae, W.B.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.9
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    • pp.30-36
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    • 1997
  • In this study, the development of an aluminum forged piston was tried to substitute the cast piston, in which there were internal defects such as blow hole and shrink pipe. A gasoline engine piston was chosen as an example for developing the forged piston. Before aluminum forging, model, material (plasticine) test was carried out to investigate the forgeability and internal flow pattern of the forged piston at room temperature. From the result of model material test, an aluminum piston to be forged was redesigned. The aluminum pistion was forged in hot process. The quality of a forged piston was compared with that of a cast piston in the point of mechanical properties, internal defect and microstructure. It was proved that the forged piston was superior to the cast piston.

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Rig Tester Development for the Performance Validation of a Piston Oil Cooling Gallery (피스톤 오일 냉각 유로의 성능 검증을 위한 리그 시험기 개발)

  • Chun, Sang-Myung;Lee, Jeong-Keun;Joo, Dae-Heon;Ryu, Kwan-Ho;Ha, Dae-Hong
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.387-398
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    • 2009
  • The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.

Analysis shockabsorber of automobile and Design Criterion (자동차용(自動車用) 충격흡수기(衝擊吸收器)의 해석(解析) 및 품질향상(品質向上)을 위(爲)한 설계방안(設計方案))

  • Kim, Hyung-Sup;Lee, Hwa-Suk;Oh, Hung-Kuk
    • Journal of the Korean Society of Safety
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    • v.2 no.1
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    • pp.59-71
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    • 1987
  • A study has been made of the damping force phenomena of the shockabsorber for automobile. The main results obtained are as follows; 1) We can neglect friction loss between cylinder and piston, as it is very small compared to other damping force. 2) Damping force due to coil spring and disc valve shows comparatively stable at various piston speed and oil temperature. 3) Theoretical and experimental values are well agreed on relatively low piston speed. 4) Theoretical value on piston speed of 600mm/sec, 900mm/sec at oil temperature $20^{\circ}C$, $40^{\circ}C$, $60^{\circ}C$ and $80^{\circ}C$ is about 82% of experimental value. 5) Theretical value at oil temperature $-20^{\circ}C$, $0^{\circ}C$ is about 67% of experimental value.

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An Study on the Development of Waterproofing Execution Technology With high Temperature and Spray Equipments of Piston Type (피스톤 방식의 고온·고압 뿜칠장치를 이용한 방수 시공 기술 공법에 관한 연구)

  • Moon, You-Seok;Choi, Eun-Gyu;Choi, Sung-Min;Gwak, Gyu-Sung;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.7-12
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    • 2008
  • We constructed Seal type waterproofing with adhesive and swelling properties in the field of construction work as yet. But we have many problems of seal type waterproofing with adhesive and swelling properties for construction. Because it has high viscosity, so wokers are too adhered for the work. So, we developed and applied about the high temperature and spray equipments of piston type better than before. We able to be expect that cost reduction and increase construction ability by high temperature and spray equipments of piston type.

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