• Proceedings of the Korean Society of Marine Engineers Conference
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• 2002.05a
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• pp.141-146
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• 2002

The cast iron cylinder liner of the marine engine must be scrapped after its inner surface was definitely worn out due to the friction between the surface and piston ring during the operating. In this research, the restoring method of the worn out cast iron cylinder liner are discussed based on the results of experimental work of the thermal plastic deformation technique.

• Tribology and Lubricants
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• v.10 no.3
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• pp.12-17
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• 1994

Minimum clearance between the U-cup seal groove of a piston and a cylinder bore to ensure against extrusion of the U-cup ring and leakage of working fluids is an important design parameter for a seal designer in hydraulic cylinder applications. Therefore, typical U-cup seal of a hydraulic actuator has been analyzed as a function of a sealing gap using the nonlinear FEM software MARC. In this study, the useful design data were presented as a function of the sealing gap and the sealed hydraulic pressure.

• Proceedings of the Safety Management and Science Conference
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• 2002.05a
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• pp.227-230
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• 2002

This paper presents an analytic method of quality function deployment(QFD) that is to maximize customer satisfaction subject to technical and economic sides in process design. We have used Wasserman's normalization method and the analytical hierarchy process(AHP) to determine the intensity of the relationship between customer requirements and process design attributes. This paper also shows cost-quality model the tradeoff between quality and cost as a linear programming(LP) with new constraints that have designated special process required allocating firstly The cost-quality function deployment of piston ring is presented to illustrate the feasibility of such techniques.

• Journal of the Korea Safety Management & Science
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• v.4 no.2
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• pp.169-178
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• 2002

This paper presents an analytic method of quality function deployment(QFD) that is to maximize customer satisfaction subject to technical and economic sides in process design. We have used Wasserman's normalization method and the analytical hierarchy process(AHP) to determine the intensity of the relationship between customer requirements and process design attributes. This paper also shows cost-quality model the tradeoff between quality and cost as a linear programming(LP) with new constraints that have designated special process required allocating firstly. The cost-quality function deployment of piston ring is presented to illustrate the feasibility of such techniques.

• Magazine of the Korean Society of Agricultural Engineers
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• v.17 no.2
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• pp.3763-3771
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• 1975

This study was attempted to investigate the changes of specific fuel consumption, compression pressure and power output, consequently to obtain basic data on farm kerosene engine. The samples which are used in this study are a 4 cycle water cooled korosene engine for the use of K6-CT83 power tiller and a 4 cycle air-cooled kerosene engine for the use of G5L-3A water pump. The Korean Industrial Standards (K.S)KS-B 6002 "Test code of small internal combustion engine" was referred in carrying out this study, and its results are as follows. 1. According to load increasing, the speific fuel consumption of the engines generally decreases, however, in case of 10% over-loading it increases. 2. As a result of full load consecutive operation, according to passing of operating time, the amount of wear generally increases, consequently the speific fuel consumption also increases, and inversly the compression pressure decreases. 3. The changes of specific fuel consumption and compression pressure were closely related with time of piston ring exchange, and periodically about 100 hours the engines show the increase of specific fuel consumption and the decrease of compression pressure. 4. After about 300 hours, although the engine had new piston rings, the specific fuel consumption increase, consequently the engine needs boring. In actual use, it is impossible to operate consecutively on full load, therefore the boring time of engine is expected to come later.

• Journal of Aerospace System Engineering
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• v.6 no.1
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• pp.26-32
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• 2012

A shock absorber with magnetic effects is suggested for a lunar space-ship expected to launch in 2025. The device consists of a copper steel combined tube, two magnets, and a piston. The piston is designed to move a magnet through the tube when it is pushed by an external impact. While the magnet is moving in the tube, it generates the eddy current force with the copper part of the tube and it also makes the large friction force with the steel part of the tube. Beside, it gets resistive forces against its movement such as the magnetic force with a steel-ring at the first time of the movement and the repulsive force with a same pole opposed magnet at the end time of the movement. In this thesis, results of analyses and experiments of each force are represented and the expected performance of the electromagnetic shock absorber is drawn from the results.

• Journal of Advanced Marine Engineering and Technology
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• v.32 no.6
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• pp.981-988
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• 2008

This paper describes a development of automatic measuring device for cylinder liner wear amount. An operator should regularly measure the wear amount of the cylinder liner to prevent the wear amount of the cylinder liner from exceeding the maximum limit specific to the engine type. In previous methods. an operator entered the inside of the cylinder liner on a ladder and measured the amount of wear using a inside micrometer. Such method is unpleasant in severe environments and full of hazards. In addition, in order to enter the cylinder, the piston head had to be detached. requiring much time and money. In order to solve these problems, a new measuring device that consists of two measuring units and a special install jig is developed. The measuring units are installed through the scavenging air port by the install jig and measures the wear amount during 1 revolution of crankshaft. so detaching of the cylinder head and entering inside the cylinder liner are not required.

• International Journal of Ocean System Engineering
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• v.2 no.4
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• pp.209-213
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• 2012

Recently, the fuel using in the diesel engines of marine ships has been changed to a low quality of heavy oil because of the steady increase in the price of oil. Therefore, the wear and corrosion in all parts of the engine such as the cylinder liner, piston crown, and spindle and seat ring of exhaust valves has correspondingly increased. The repair welding of a piston crown is a unique method for prolonging its lifetime from an economic point of view. In this case, filler metals with a high corrosion and wear resistance are mainly being used for repair welding. However, often at a job site on a ship, a piston crown is actually welded with mild filler metals. Therefore, in this study, mild filler metals such as CSF350H, E8000B2, and 435 were welded to SS401 steel as the base metal, and the corrosion properties of the weld metals with and without post weld heat treatment were investigated using some electrochemical methods in a 0.1% $H_2SO_4$ solution. The weld metal welded with CSF350H filler metal exhibited the best corrosion resistance among these filler metals, irrespective of the heat treatment. However, the weld metal zones of the E8000B2 and 435 filler metals exhibited better and worse corrosion resistance with the heat treatment, respectively. As a result, it is suggested that in the case of repair welding with CSF350H and 435 filler metals, no heat treatment is advisable, while heat treatment is desirable if E8000B2filler metal is used with repair welding.

• Journal of Advanced Marine Engineering and Technology
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• v.31 no.6
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• pp.744-752
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• 2007

Recently a fuel oil of the diesel engine in the ship is being changed with low quality as the oil price is higher more and more. Therefore the wear and corrosion in all parts of the engine like cylinder liner ring groove of piston crown, spindle and seat ring of exhaust valve are increased with using of heavy oil of low quality In particular the degree of wear and corrosion in between valve spindle and seat ring are more serious compared to the other parts of the engine due to operating in severe environment such as the high temperature of exhaust gas and repeating impact. Thus the repair weld to the valve spindle and seat ring is a unique method to prolong the life of the exhaust valve in an economical point of view In this study. corrosion property of both weld metal zone and base metal was investigated with some electrochemical methods such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram and polarization resistance etc. in 5% $H_2SO_4$ solution. in the case of being welded with some welding methods and welding materials to the exhaust valve specimen as the base metal. In all cases. the values of hardness of the weld metal zone were more high than that of the base metal. And their corrosion resistance were also superior to the base metal. The weld metal of A2F(AC SMAW: 2 pass welding with foreign electrode) showed a relatively good results to the corrosion resistance as well as the hardness compared to the ether welding methods and welding materials. Moreover it indicated that hardness of the weld metal by the domestic electrode was considerably high compared to that of the foreign electrode.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1991.06a
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• pp.55-59
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• 1991

실중적으로 하중을 받는 선접촉부의 윤활명성은 johnson chart, 또는 Hooke의 Chart에서 나타난바와 같이 강체$\cdot$점도일정명감 (Rigid-Isovicosity region), 점도변화 명성 (Elasticity-Variable Viscosity Region), 탄성체$\cdot$점도일정명성 (Elasticity-Isoviscosity Region)으로 분산 되어지는데 명성내에서 2차원 선접촉의 경우 탄성 파라메터 ge가 적고 점성 파라미터 gv가 큰 Tribology적인 실제 문제가 많은데 비하여 이 점성에서의 윤활특성에 관한 수치적인 Simulation이나 실험적인 보고가 거의 없는 실정이다. 예를들면 engine의 Piston Ring과 Cylinder 간의 윤활, Vane 식의 유압펌프등에서 볼수 있는 습동부의 윤활, Rotary Engine의 Rotor 선단부분, Rotary Compressor의 Rotor와 stator간의 상대운동 점성에서 나타나는 Tribology적인 점성은 대부분이 강체$\cdot$점도 변화점성이거나 그에 바로 인접한 탄생체$\cdot$점도 변화의 초기 점성에 분포하고 있다.