• Title/Summary/Keyword: Piston Ring Tension

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A Study on Friction Reduction Related with the Piston Ring Pack with Thinner Width Ring and Lower Tension Ring (박폭 저장력 피스톤 링 팩에 대한 마찰저감 연구)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.348-358
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    • 2009
  • To satisfy the more severe emission regulation and the demand of higher fuel economy in near future, the combustion pressure and power output of engines is going to be higher. In order to get the reduction of engine emission and the higher power, it is needed the reduction of the tension and width of ring pack. The lower tension ring and the manufacturing technology of cast iron thinner width ring can bring the friction reduction between the ring and liner during engine running. Therfore, the fuel economy can be achieved. Thereafter the engine emission can be reduced. In this study, by using a developed basic computer program that predicts the inter-ring pressure, the motion of ring and the inter-ring pressure through a crevice volume model between adjacent rings, and the oil film thickness and the friction computed by lubrication theories, it is to be examined the effect of friction reduction from piston ring pack equipped with thinner width ring and lower tension ring.

A Study on the Gas Leakage and Friction of the Self-lubricating Piston Seal Rings (자체 윤활 피스톤 씨일 링의 가스 누출과 마찰에 대한 연구)

  • 심현해;권오관;이규한;김병환;임윤철
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.7-12
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    • 1996
  • Present study was undertaken to investigate the leakage and friction of self-lubricating piston seal rings. A crank-piston type gas leakage test set-up was constructed. The piston rings were made of PTFE-polyimide composite. The free gap configurations of the seal rings were butt and step types. Eccentric tension rings were used to give the seal rings prepressure between the seal rings and cylinder wall. Two sizes of the tension rings were installed to investigate their effect on the gas leakage and friction of the seal rings. The results showed that step type seal rings are superior than the butt types. High tension spring rings resulted in low leakage and high friction loss. In order to reduce the gas leakage and friction loss of the piston seal rings, there should be compromise between the number of ring stages and prepressure of the tension rings.

Eviction Characteristics of Piston Assembly (I) -Theory- (피스톤계 마찰 특성 (I) -이론적 연구-)

  • Cho, Myung-Rae;Ha, Kyoung-Pyo;Kim, Joong-Soo;Oh, Dae-Yoon;Han, Dong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.349-356
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    • 2003
  • The aim of this paper is to investigate the friction characteristics of piston assembly. The friction of piston assembly is composed of ring pack and skirt friction. In this paper, the theoretical models of piston ring pack and piston skirt were presented. The mixed lubrication theory was considered to calculate friction force of piston ring and skirt. from the results, most of friction in piston assembly occurred at the piston ring park. The piston assembly usually showed hydrodynamic lubrication characteristics. but the top and bottom dead centers showed mixed lubrication characteristics. The piston skirt was much affected by radial clearance and load, but ring was significantly influenced by ring tension.

Friction Characteristics of Piston Ring Pack with Consideration of Mixed Lubrication: Parametric Investigation

  • Kim, Ji-Young;Kim, Jee-Woon;Cho, Myung-Rae;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.16 no.4
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    • pp.468-475
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    • 2002
  • This paper reports on the friction characteristics of a piston ring pack with consideration of mixed lubrication. The analytical model is presented by using the average flow antral asperity contact model. The effect of operating condition, and design parameters on the MOFT, maximum friction force, and mean frictional power loss are investigated. Piston ring prick shows mixed and hydrodynamic lubrication characteristics. From the predicted results, it was fand that the ring tension and height of surface roughness have great influence on the frictional power losses in a ring pack. Especially, ring tension is a dominant factor for the reduction of friction loss and maintenance of oil film thickness.

A Study on Oil Consumption Related with the Piston Ring Pack with Thinner Ring Width and Lower Ring Tension (박폭 저장력 피스톤 링 팩에 대한 오일소모 연구)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.311-317
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    • 2009
  • To satisfy the more severe emission regulation and the demand of higher fuel economy in near future, the combustion pressure and power output of engines is going to be higher. In order to get the reduction of engine emission and the higher power, it is needed the reduction of the tension and width of ring pack. The lower tension ring and the thinner width ring can bring not only the friction reduction between the ring and liner during engine running, but also the adjustment of the blow-by gas and oil consumption by changing in the pressure in the crevice volume and the axial motion of rings togethe with the adjustment of the inter-ring crevice volumes. In this study, by using a developed basic computer proglram that predicts the blow-by gas and oil consumption of engines, it is to be examined how satisfying the level of the blow-by gas and oil consumption as being installed the piston ring pack with thinner width ring and lower tension ring.

Friction Characteristics of Piston Assembly (II) -Experiment- (피스톤계 마찰 특성 (II) -실험적 연구-)

  • Cho, Myung-Rae;Ha, Kyoung-Pyo;Kim, Joong-Soo;Oh, Dae-Yoon;Han, Dong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.88-93
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    • 2003
  • The aim of this paper is to investigate the friction characteristics of piston assembly, which composed of ring pack and piston skirt. The friction force of piston assembly was measured by using the movable liner in the single cylinder engine, and the various parameters were tested. The friction force was suddenly increased at the expansion stroke due to higher cylinder pressure. The viscous friction was dominant at the mid stroke, but the boundary friction was dominant at the top and bottom dead centers. Through the experiment, we could validate previous theoretical study, and confirm that th e radial clearance and ring tension were very effective to reduce friction loss of piston assembly.

Development of Piston Friction Force Measurement System (피스톤계 마찰 측정 장치 개발)

  • Ha, Gyeong-Pyo;Kim, Jung-Su;Jo, Myeong-Rae;O, Dae-Yun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1608-1614
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    • 2002
  • This Paper presents a novel piston friction force measurement system that has characteristics of relieving the Pressure force acting on the upper surface of the liner; the system uses general rubber O-rings for combustion chamber sealing, and does not need special changes to the piston top land. The lower supporter of the floating liner increases stiffness in liner axial direction, and results in the increase of natural frequency. The upper supporter has multi-layer structure designed fer low axial stiffness and high radial stiffness. With the use of the present system, the effects of variation in clearance and piston ring tension were studied.

Development of Friction Reduction Method between Piston Ring and Cylinder Liner (피스톤 링과 실린더 라이너에서의 마찰저감 기술개발)

  • 김완호;차금환;김대은;임윤철
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.37-43
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    • 1998
  • The friction loss between piston rings and cylinder liner is due to the tension of the piston rings. Lubricant is usually supplied to reduce the friction. However, the sliding speed of the piston varies during the reciprocating cycle and is very low near TDC(Top Dead Center)/BDC(Bottom Dead Center), where the hydrodynamic lubrication cannot be sustained. Since the lubrication regime is shifted from the hydrodynamic to the boundary lubrication near TDC/BDC, wear particles are easily generated so that the friction loss becomes bigger and bigger due to the plowing effect of wear particles. In this study, for the purpose of reducing the friction loss, an undulated surface is adopted to the cylinder liner to trap wear particles. The friction force variations, which are measured by strain gaged, show that the concept of undulated surface is one of the promising methods to effectively reduce the friction between piston rings and cylinder liner.