• Title/Summary/Keyword: Piping Material

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A Study on Fatigue Crack Growth Behavior and R-Curve Characteristics of Gas Piping Material (가스배관재의 피로균열진전거동과 파괴저항특성곡선에 관한 연구)

  • Son, J.D.;Lim, M.B.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.127-133
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    • 2007
  • SG-365 steel is an important material and used for manufacturing a pressure vessel which the gas piping. In this investigation, the elastic plastic fracture toughness of this material is evaluated by the unloading compliance method according to the ASTM E813-97 and E1152-97 method on the smooth and side groove 1CT specimens. The effect of smooth and side groove is studied on the elastic plastic fracture toughness. The side grooved specimen is very useful in estimation of the $J_{IC}$. It is much easier than the smooth specimen to the onset of the ductile tearing by the R curve method. Besides, it improves the accuracy of toughness values, decreases a phenomenon of the tunneling and shear lip by the side groove.

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Development of Nuclear Piping Integriry Expert System (II) -System Development and Case Studies- (원자력배관 건전성평가 전문가시스템 개발(II) -시스템 개발 및 사례해석-)

  • Jeon, Hyeon-Gyu;Heo, Nam-Su;Kim, Yeong-Jin;Park, Yun-Won;Choe, Yeong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.1015-1022
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    • 2001
  • The objective of this paper is to develop an expert system called NPIES for nuclear piping integrity. This paper describes the structure and the development strategy of the NPIES system. The NPIES system consists of 3 part; the data input part, the analysis part and the output part. The data input part consists of the material properties database module and the suer interface module. The analysis part consists of the LEFM, CDFD, J/T, limit load modules and the 12 analysis routines for different cracks and loading conditions are provided respectively. Analysis results are presented to screen, printer and text file in the output part. Several case studies on circumferentially cracked piping were performed to evaluate the accuracy and the usefulness of the code. Maximum piping loads predicted by the NPIES system agreed well with those by the 3-dimensional finite element analysis. In addition, even if the material properties were not fully given, the NPIES system provided reasonable evaluation results with the predicted material properties inferred from the material properties database module.

A Study on Weld Characteristics Analysis of Dissimilar Material (A105-A312) and Shape Friction Welding for Marine Plant Piping (해양 플랜트 배관용 이종 소재(A105-A312) 및 이종 형상 마찰용접의 용접 특성 분석에 대한 연구)

  • Kong, Yu-Sik;Kim, Tae Wan;Kwak, Jae Seob;Ahn, Yong Sik;Park, Young Whan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.29-35
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    • 2020
  • This paper studies the main parameters of tube-to-bar dissimilar material and shape friction welding for piping materials. The weldability of joint parts was investigated with respect to tensile tests, micro-Vickers hardness, the bond of area, and optical microstructure. The specimens are tested as-welded. Optimal welding conditions are n = 2000 rpm, HP = 50 MPa, UP = 100 MPa, HT = 5 sec, and UT = 10 sec when the metal loss (Mo) is 11 mm. Moreover, the same two materials for friction welding are strongly mixed with a well-combined structure of micro-particles without any molten material, particle growth, or defects. Therefore, the expected result of dissimilar material friction welding includes a reduction of cost and material in the welding process.

A Study on the Installation Readiness Management Method of Offshore Plant using CAD Information (CAD 정보를 활용한 해양 배관재 설치 준비율 관리 방법에 관한 연구)

  • Park, JungGoo;Kim, HoJung;Kim, MinGyu;Park, JiChan
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.152-160
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    • 2019
  • In this study, we propose a piping material supply management method using CAD system. The piping materials installed in super large offshore plants have very complicated connection conditions. Therefore, it is very difficult to determine the order of receipt of a large number of installation materials. Therefore, we have developed a system that can automatically check the preparation rate of installation materials prior to the installation process. We have developed an algorithm to obtain connection information among installation items from PDMS system. We have developed an algorithm that can determine the order of installation materials to be installed using the connection information. The order of the installation material is determined by taking into account the constraint conditions for the complete installation of the piping material. We confirm the effectiveness of the developed algorithms in the operating system. This system is also used to manage installation schedules and plan the installation manpower.

Development of Nuclear Piping Integrity Expert System(I) - Evaluation Method RecomMendation and Material Properties Inference - (원자력배관 건전성평가 전문가시스템 개발(1) - 평가법 제시 및 재료물성치 추론 -)

  • Kim, Yeong-Jin;Seok, Chang-Seong;Choe, Yeong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.575-584
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    • 1996
  • The objective of this paper is to develop an expert system for nuclear piping integrity. This paper describes the selection methodology of integrity evalution method and the inference of material properties. To select the integrity evaluation method, the weight factor for respective material properties was obtained by the sensitivity analysis of the effect of material properties on integrity evaluation method. Subsequently the possession ratio for respective integrity evaluation method was computed, and the most appropriate integrity evaluation method for given input information is selected. In the material properties inference, stress-strain curves and J-R curves were predicted from tensile properties such as yield strength and tensile strength.

Analysis of Electrical Resistivity Change in Piping Simulation of a Fill Dam (필댐의 파이핑 재현시험시 전기비저항 변화 분석)

  • Ahn, Hee-Bok;Lim, Heui-Dae
    • Journal of the Korean Geotechnical Society
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    • v.26 no.4
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    • pp.59-68
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    • 2010
  • Piping, a common form of internal embankment erosion, is caused by progressive movement of soil particles through an embankment. The phenomenon commonly occurs with precursory signs of development of fractures in dam structures, but also occurs without any noticeable signs in dams that showed satisfactory dam performance for several years, due to dissolution of soluble material in an embankment. While piping accounts for nearly 50% of the causes for dam failure, few studies have been made for systematic evaluation of the phenomenon. In this study, we attempted to monitor the changes in electrical resistivities of fill-dam material while a saddle dam is dismantled for the construction of emergency spillways of Daechung dam. Two artificial subhorizontal boreholes were drilled into the embankment structure to simulate piping along the two artificial flow channels. Monitoring of changes in electrical resistivity showed an increase in resistivity values during piping. Thus, the investigation of resistivity over time could be an effective method for piping prediction.

DEPENDENCY OF SINGLE-PHASE FAC OF CARBON AND LOW-ALLOY STEELS FOR NPP SYSTEM PIPING ON PH, ORIFICE DISTANCE AND MATERIAL

  • Moon, Jeong-Ho;Chung, Hung-Ho;Sung, Ki-Woung;Kim, Uh-Chul;Rho, Jae-Seong
    • Nuclear Engineering and Technology
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    • v.37 no.4
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    • pp.375-384
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    • 2005
  • To investigate the flow-accelerated corrosion (FAC) dependency of carbon steel (A106 Gr. B) and low-alloy steels (1Cr-1/2Mo, 21/4Cr-1Mo) on pH, orifice distance, and material, experiments were carried out. These experiments were performed using a flow velocity of 4 m/sec (partly 9 m/sec) at pH $8.0\~10.0$ in an oxygen-free aqueous solution re-circulated in an Erosion-Corrosion Test Loop at $130^{\circ}\;{\ldots}$ for 500 hours. The weight loss of the carbon steel specimens appeared to be positively dependent on the flow velocity. That of the carbon and low-alloy steel specimens also showed to be distinguishably dependent on the pH. At pH levels of $8.0\~9.5$ it decreased, but increased from 9.5 to 10.0. Utility water chemistry personnel should carefully consider this kind of pH dependency to control the water system pH to mitigate FAC of the piping system material. The weight loss of the specimens located further from the orifice in the distance range of $6.8\~27.2$ mm was shown to be greater, except for 21/4Cr-1Mo, which showed no orifice distance dependency. Low alloy steel specimens exhibited a factor of two times better resistance to FAC than that of the carbon steel. Based on this kind of FAC dependency of the carbon and low-alloy steels on the orifice distance and material, we conclude that it is necessary to alternate the composition of the secondary piping system material of NPPs, using low-alloy steels, such as 21/4Cr-1Mo, particularly when the system piping has to be replaced.

Development of a Simplified Design Method for LBB Application to Nuclear Piping (원전 배관의 LBB 개념 적용을 위한 간략 설계기법 개발)

  • 허남수;이철형;김영진;석창성;표창률
    • Journal of the Korean Society of Safety
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    • v.14 no.2
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    • pp.32-41
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    • 1999
  • If the Leak-Before-Break (LBB) concept is applicable to the nuclear piping design, it is not necessary to consider the dynamic effect due to pipe rupture. Therefore, the construction cost can be significantly reduced by eliminating unnecessary pipe whip restraints and jet impingement devices. The objective of this paper is to develop the Piping Evaluation Diagram (PED) for efficient application of LBB concept to piping system at an initial piping design stage. For this purpose, the 3-D finite element analyses were performed to evaluate the crack stability. And the stress-strain curve based on the pipe material tests were used to calculate the detectable leakage crack length. Finally, the present PED which was composed as a function of NOP load and allowable SSE load, was developed for an application of LBB concept to the safety injection and shutdown cooling line in Korean Next Generation Reactor (KNGR).

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Cause Analysis for a Lining Damage in Sea Water System Piping Installed in a Korean Industrial Plant

  • Hwang, K.M.;Park, S.K.
    • Corrosion Science and Technology
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    • v.20 no.1
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    • pp.1-6
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    • 2021
  • Many Korean industrial plants including nuclear and fossil power plants use seawater as the ultimate heat sink to cool the heat generated by various facilities. Owing to the high corrosivity of seawater, facilities and piping made of metal material in contact with seawater are coated or lined with polymeric materials to avoid direct contact with seawater. However, polymeric materials used as coating and lining have some level of permeability to water and are degraded over time. Korean industrial plants have also experienced a gradual increase in the frequency of damage to pipes in seawater systems due to prolonged operating periods. In the event of a cavitation-like phenomenon, coating or lining inside the piping is likely to be damaged faster than expected. In this paper, the cause of water leakage due to base metal damage caused by the failure of the polyester lining in seawater system piping was assessed and the experience with establishing countermeasures to prevent such damage was described.

A Study on the Safety Evaluation of Design for Piping Materials (I) (배관용재료의 설계시 안전성 평가에 관한 연구(I))

  • 김복기
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.3-9
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    • 1995
  • Several piping material test methods have been developed as a result of advances in elastic-plastic fracture mechanics. It's known that, crack propagation of the materials strongly governed by the $J_{Ic}$ value. But the value is still difficult to be obtained because of it's complicate and troble-some determination process. In this paper, to prove the validity of the developed test procedure a series of tests were peformed at various temperatures and for different material directions. directions.

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