• Title/Summary/Keyword: Pipe thickness

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Applicability of the induction bending process to the P91 pipe of the PGSFR

  • Kim, Nak Hyun;Kim, Jong Bum;Kim, Sung Kyun
    • Nuclear Engineering and Technology
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    • v.53 no.5
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    • pp.1580-1586
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    • 2021
  • The application of induction bending processes to industrial pipe production is increasing. The induction bending process has the effect of reducing the number of inspections and preventing leaks by reducing the weld of the pipe. For these reasons, efforts have been made to apply an induction bending process to the pipe of the PGSFR under development in Korea and this is the first attempt in the SFR design. Since the PGSFR pipe has a relatively large diameter-to-thickness ratio, it is difficult to fabricate an induction bending pipe that meets the requirements. In addition, the material properties may change because the pipe heats to a very high temperature during the induction bending process. In this study, P91 pipes were fabricated by induction bending, and the results from analyzing the induction bending process' applicability to the P91 pipe of the PGSFR are examined. The various dimensional measurements of the pipes fabricated by the induction bending process were surveyed to determine whether the requirements of the ASME Code were met. The minimum thickness, ovality, and wall buckling measured in the fabricated pipe met all the requirements. Tensile, impact, and hardness tests at various locations of the fabricated pipe also satisfied the requirements.

Thermal deformation and thermal stress analysis of pipe during pipe internal fluid freezing (배관의 결빙에 의한 열변형 및 열응력 해석)

  • Park, Yeong-Don;Byeon, Sang-Gyu;Gang, Beom-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.227-237
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    • 1998
  • In case the systems have radioactivity, toxic liquid or expensive fluid, and have to be performed repair work at one point of the system pipe, the formation of an internal ice plug by the removal of heat from the pipe is often consideredas a useful method. In this procedure, an annular jacket is placed around the pipe, and the jacket is then filled with liquid Nitrogen(-196.deg. C). Thermal analysis by the finite element method based on the laboratory experiments has been constructed. The result of the finite element analysis on the experimental model shows to be reasonable, and thus the finite element analysis for different pipe size, material and thickness has been performed to see if the ice plugging procedure in various applications can be safely performed without possibility of damage to the pipe. It has been confirmed that in carbon steel pipes the maximum stress is found around the boundary of the freezing jacket, and the stress increases as pipe thickness increases, but the maximum stress shows no consistency along the increment of the pipe diameter. The maximum stresses appear lower than yield stress in carbon steel. It has been also shown that in stainless steel pipes the maximum stresses are also found around the boundary of the freezing jacket, but almost the same value in spite of different pipe size an thickness, and the maximum stresses show slightly higher than the yield stress of the stainless steel.

Monitoring Method for Pipe Thinning using Accelerometers (가속도계를 이용한 배관 감육 감시 방법)

  • Choi, Young-Chul;Park, Jin-Ho;Yoon, Doo-Byung;Sohn, Chang-Ho;Hwang, Il-Soon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.156-162
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    • 2006
  • Pipe thinning is one of the major issues for the structural fracture of pipes of nuclear power plants. Therefore a method to inspect a large area of piping systems quickly and accurately is needed. In this paper, we proposed the method for monitoring pipe thinning. Our basic idea come from that a group velocity of impact wave is different as wall thickness. If the group velocity is measured, wall thickness can be estimated. To obtain the group velocity, time-frequency analysis is used. This is because an arrival time difference can be measured easily in time-frequency domain rather than time domain. To test the performance of this technique, experiments have been performed for a plate and U type pipe. Results show that the proposed technique is quite powerful in the monitoring pipe thinning.

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Monitoring Pipe Thinning Using Time-frequency Analysis (시간-주파수 기법을 이용한 배관 감육 감시 방법)

  • Sohn, Chang-Ho;Park, Jin-Ho;Yoon, Doo-Byung;Chong, Ui-Pil;Choi, Young-Chul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.12 s.117
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    • pp.1224-1230
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    • 2006
  • Pipe thinning is one of the major issues for the structural fracture of pipes of nuclear power plants. Therefore a method to inspect a large area of piping systems quickly and accurately is needed. In this paper, we proposed the method for monitoring pipe thinning. Our basic idea come from that a group velocity of impact wave is different as wall thickness. If the group velocity is measured, wall thickness can be estimated. To obtain the group velocity, time -frequency analysis is used. This is because an arrival time difference can be measured easily in time-frequency domain rather than time domain. To test the performance of this technique, experiments have been performed for a plate and U type pipe. Results show that the proposed technique is quite powerful in the monitoring pipe thinning.

Development of Flat Plate Heat Pipe Using Screen Meshes (스크린 메쉬를 이용한 판형 히트 파이프의 개발)

  • Lee, Yong-Duck;Hong, Young-Ho;Kim, Hyun-Tae;Kim, Ku-Young
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1506-1511
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    • 2003
  • The present study proposes a new structure for a flat plate heat pipe which could embody a thin thickness, any shapes and high heat density a unit area. It is on the structure for the formation of vapor passages and the support of the case of the flat plate heat pipe. A screen mesh is used as the one. To verify the validity of the one, the flat plate heat pipe of 1.08mm thickness was made with a layer of the screen mesh with 14 and 100 mesh number respectively and tested. Here the screen mesh with 14 mesh number plays a role of the vapor passage and the support of the case and the screen mesh with 100 mesh number functions as the wick structure. T he results show that the screen mesh excellently carries out the function of the vapor passage and the support of the case.

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Effects of Explosion Pipe Structure on the Flame Propagation Velocity and the Quenching Ability of Ceramic Honeycomb Monolity (화염전파속도에 대한 폭발관 구조의 영향과 세라믹 소염소자의 소염성능)

  • 김영수;신창섭
    • Journal of the Korean Society of Safety
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    • v.10 no.3
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    • pp.56-61
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    • 1995
  • The behaviors of flame propagation and quenching in a pipe were investigated to make a design criteria of flame arrester. The effects of sealing condition of pipe end, pipe diameter and lengh were studied, and also the effects of thickness of ceramic honycomb monolith on the quenching ability were discussed. Experimental results showed that the flame velocity in case of closed pipe was increased about twenty times faster than that of opened and the sealing coditions of pipe end and length showed significant effects on it. The quenching ability of ceramic honycomb monolith was Increased with thickness and coincided well with Palmer's equation.

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Calculations of probability of pipe breakage according to service year (상수도관의 사용연수에 따른 관파괴확률 산정)

  • Kwon, Hyuk Jae;Kim, Hyeong Gi
    • Journal of Korea Water Resources Association
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    • v.52 no.8
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    • pp.555-563
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    • 2019
  • Reduced thickness of the water pipes due to corrosion makes it difficult to perform the original functions since corrosion in metallic water pipes can occur over time. In this study, reliability model that can estimate the probability of pipe breakage is developed regarding corrosion depth increment according to service year. Probability of pipe breakage was calculated by FORM(First Order Reliability Method) and unsteady analysis was performed to analyze the statistical properties of water pressure. And KCIP(Korea Cast Iron Pipe) equation was adopted for the reliability function. Furthermore, change of pipe thickness was estimated by Nahal and Khelif equation and Romanoff equation. Therefore, pipe thickness was calculated due to change of corrosion depth and probability of pipe breakage was calculated and compared with 10, 20, 30 service years. From the results, probability of pipe breakage for network A is gradually increased from 6.8% to 8.6% according to service year of 10, 20, 30 when Nahal and Khelif equation is applied. And probability of pipe breakage for network A is also gradually increased from 6.4% to 8.9% according to service year of 10, 20, 30 when Romanoff equation is applied.

Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

  • Lee, Y.S.;Lee, S.H.;Hwang, K.M.
    • Corrosion Science and Technology
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    • v.15 no.4
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    • pp.182-188
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    • 2016
  • Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

Analysis of the Elbow Thickness Effect on Crack Location and Propagation Direction via Elastic-Plastic Finite Element Analysis (탄소성 유한요소 해석을 통한 곡관 두께에 따른 파손 위치 및 균열 진전 방향 분석)

  • Jae Yoon Kim;Jong Min Lee;Yun Jae Kim;Jin Weon Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.1
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    • pp.26-35
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    • 2022
  • When piping system in a nuclear power plant is subjected to a beyond design seismic condition, it is important to accurately determine possibility of crack initiation and, if initiation occurs, its location and time. From recent experimental works on elbow pipes, it was found that the crack initiation location and crack propagation direction of the SA403 WP316 stainless steel elbow pipe were affected by the pipe thickness. In this paper, the crack initiation location and crack propagation direction for SA403 WP316 stainless steel elbow pipes with different thickness were analyzed via elastic-plastic finite element analysis. Based on FE results, the effect of the pipe thickness on different crack initiation location and crack propagation direction was analyzed using ovality, stress and strain components. It was also confirmed that the presence of internal pressure had no effect on the crack initiation location and crack propagation direction.

A Study on the Deformation of Cable Pipes via Induction Bending (고주파 벤딩을 통한 케이블 파이프의 변형에 관한 연구)

  • Joo, Yi-Hwan;Qin, Zhen;Moon, Seongmin;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.79-84
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    • 2020
  • Induction bending via high-frequency heating is widely used for manufacturing pipe and section steel bends. It allows productivity improvement, unit cost reduction, delivery time compliance, and good mechanical properties. The recent increase in high-end vessels and offshore plants has raised the demand for high-frequency bending, which should improve the product quality and reduce the costs by simplifying the fabrication process; therefore, the characteristics and performance of this technique must be studied and proper design technology is required. During hot pipe bending via induction heating, the outward wall thickness of the pipe is thinned due to tensile stress and this thickness reduction cannot exceed 12.5%. This study focused on pipe bends with a bending curvature of 5D and their optimization design; in particular, the conditions that can both improve the productivity of the high-frequency bending process and keep the maximum thickness reduction below 12.5% were determined.