• Journal of the Society of Naval Architects of Korea
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• v.48 no.4
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• pp.325-329
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• 2011

Floating, production, storage and offloading (FPSO) is a production facility that refines and saves the drilled crude oil from a drilling facility in the ocean. The flare system in the FPSO is a major part of the pressure relieving system for hydrocarbon processing plants. The flare system consists of a number of pipes and complicated connection systems. Decision of pipe support types is important since the load on the support and the stress in the pipe are influenced by the pipe support type. In this study, we optimally determined the pipe support types that minimized the support cost while satisfying the design constraints on maximum support load, maximum nozzle load and maximum pipe stress ratio. Performance indices included in the design constraints for a specified design were evaluated by pipe structural analysis using CAESAR II. Since pipe support types were all discrete design variables, an evolutionary algorithm (EA) was used as an optimizer. We successfully obtained the optimal solution that reduced the support cost by 27.2% compared to the initial support cost while all the design requirements were satisfied.

• Journal of the Korean Society of Safety
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• v.16 no.1
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• pp.59-64
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• 2001

Even though there is a guideline for the required strength of pipe support in inspection, it does not mean the nominal strength which can be used for the form work design. And, Concrete Specification defines that the pipe support should be designed according to the steel design guidelines but the design details are not provided, such as buckling length and the sectional modulus, etc. For the better prediction of strength of pipe support, the slenderness ratio of support which reflects the boundary condition should be considered. In this paper, the elastic buckling formula based on the slenderness is derived. The formula contains the strength reduction factor that consider the strength deduction caused by initial lateral deformation and is 0.65 consistently regardless of boundary conditions. And the coefficient of effective buckling length is calculated from the experiment.

• Journal of the Korean Society of Safety
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• v.19 no.2
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• pp.93-97
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• 2004

Slab formwork consists of sheathing, stringer, hanger and shore. There are several types of adjustable individual shores. In constructions site, pipe supports are usually used as shores. The strength of a pipe support is decreasing as it is frequently being used at the construction site. In this study, 2857 pipe supports were bought to fine out the strength change of used pipe support and unused pipe supports according to aging. Among these pipe supports, 2337 pipe supports were lent to the construction companies free of charge. Compressive strength was measured by knife edge test and plate test at each 3 month. Test results show that the strength of unused pipe supports almost equaled to the strength of new pipe supports until 191 days, but the strength of used pipe supports at 191 days was lower than the strength of new pipe supports. So, the strength of used pipe supports at 191 days was not satisfied the specification of KS F 8001. According to these results, it shows that attention has to be paid to formwork design using used pipe supports. Therefore, the paresent study results will be able to provide a firm base to design slab formwork and test the performance of used temporary structure and prevent formwork collapses.

• Journal of the Society of Naval Architects of Korea
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• v.56 no.3
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• pp.187-199
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• 2019

In the case of gas carriers and oil tankers, pipes are installed on the upper deck as a moving passage to load LPG, LNG, crude oil, etc. Pipes used for loading or unloading liquid cargo in cargo holds are connected to the hull through support structures. However, many cases of hull damage have been reported where the various equipment and support structures are installed on the upper deck. It is assumed that not only the structural discontinuity where the hull and the pipe support structure meet, but also action due to the pipe loads and the hull girder bending moment are simultaneously affected. This paper deals with the design and strength evaluation of the support structure of pipes and cables installed on the upper deck of commercial ships and offshore structures. For these supporting structures, design conditions and working loads were defined. The design procedure was established through the structure analysis on the method of determining the member dimensions. A series of finite element analysis was performed on the factors to be considered in the design and the effects were discussed. The accuracy and design periods of the strength evaluation was improved and reduced by application of the automation program in the finite element analysis. It is also expected that the design reliability of the shipyard is improved.

• Special Issue of the Society of Naval Architects of Korea
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• 2013.12a
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• pp.21-29
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• 2013

For the purpose of supporting Curved Blocks, pipe welding is commonly used on Curved panel. Typically, when it comes to attaching supporting pipe on heavy incurvated surface, it makes much loss in the process of design, cutting, welding. This paper gives proper methods to collecting problems and Core conflicts surrounding Support Pipe by using of TOC (Theory Of Constraints). Therefore drawing two solutions, pipe development program and NC generating from pipe development Data for Plate Cutting machine. It describes a process of erasing loss surrounding Support Pipe with "TOC Thinking process" and development of two programs in this paper.

• Special Issue of the Society of Naval Architects of Korea
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• 2009.09a
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• pp.40-46
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• 2009

The GSCAD (Global Shipbuilding CAD) System used in Samsung Heavy Industries is based on the Relation and Rule. The design area where excellence of these Relation & Rule can be used fully is pipe support modeling. That's because, many rules are required to place a pipe support and it's supported by hull structural object. Samsung Heavy Industries has been customizing the Relation and Rule supported by SmarMarine3d(R) to model pipe support easily and satisfies standard. Also, the pipe support fabrication drawing program was developed to generate a drawing for the pipe support customized. This paper reviews the characteristics of pipe support modeling on GSCAD and the Rules customized also, fabrication drawing program will be introduced.

• Journal of the Society of Naval Architects of Korea
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• v.50 no.6
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• pp.458-465
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• 2013

Ship design engineering refers to the development and design of shipbuilding architectures in a drawing which reflects all relevant manufacturing processes. This paper provides analysis methods for model-information interfaces between hull structure design and outfitting design, and a technical application for manufacturing phases reflecting the pipe support pad and angle item automatically. The existing information procedure of pipe support pad and angle system processes information using drawing without model specification. Outfitting design team directly distributes drawings to the shop floor then manual-based marking and installation work are conducted refer to the distributed drawings. As a result, this process has become time consuming and causes problems in the productivity and quality improvement due to the rework caused by omitted or incorrect marking. The pipe support pad and angle marking is a method that automatically updates model information to hull structure design using sets of data that analyse the generated model in outfitting design processes. Therefore, this approach provides an efficient solution through design references without manual activities such as a reflection of hull structure design, cutting process, numerical control work, and dimension measurement and marking. The conversion of a method from the existing procedure based on manual marking to the reflective and automatic approach would have enabled to proceed installation work without manual activities for the measurement. Therefore, this research study proposes an efficient approach using pre-data analysis of model information interfaces between design and manufacturing phases to improve productivity during construction for shipbuilding.

• Journal of the Korean Society of Safety
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• v.21 no.3 s.75
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• pp.101-106
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• 2006

Formwork is a temporary structure that supports its weight and that of freshly placed concrete as well as construction live loads. In constructions site, pipe supports are usually used as shores which are consisted of the slab formwork. The strength of a pipe support is decreasing as it is frequently being used at the construction site. Among the accidents and failures that occur during concrete construction, there are many formwork failures which usually happen at the time concrete is being placed. The objective of this study is to find out the strength change of used pipe support and unused pipe supports according to aging. In this study, 2857 pipe supports were prepared. Among these pipe supports, 2337 pipe supports were lent to the construction companies free of charge. 520 pipe supports were kept on the outside. Compressive strength was measured by knife edge test and plate test at each 3 month. Test results show that the strength of unused pipe supports as well as used pipe supports was decreasing according to age, use frequency and load carrier, and the strength of used pipe supports was lower than the strength of unused pipe supports at the same age. So, the strength of used pipe supports from 191 days to present day was not satisfied the specification of KS F 8001. In this study, the strength of pipe support according to age, use frequency and load carrier was predicted using SPSS 12.0. It was known that the strength of pipe support using for 5 years was reduced to 42.8%. According to these results, it shows that attention has to be paid to formwork design using used pipe supports. Therefore, the present study results will be able to provide a finn base to prevent formwork collapses.

• Journal of the Korea Construction Safety Engineering Association
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• s.38
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• pp.79-87
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• 2006

Formwork is a temporary structure that supports its weight and that of freshly placed concrete as well as construction live loads. In constructions site, pipe supports are usually used as shores which are consisted of the stab formwork. The strength of a pipe support is decreasing as it is frequently being used at the construction site. Among the accidents and failures that occur during concrete construction, there are many formwork failures which usually happen at the time concrete is being placed. The objective of this study is to find out the strength change of used pipe support and unused pipe supports according to aging. In this study, 2857 pipe supports were prepared. Among these pipe supports, 2337 pipe supports were lent to the construction companies free of charge. 520 pipe supports were kept on the outside. Compressive strength was measured by knife edge test and plate test at each 3 month. Test results show that the strength of unused pipe supports as well as used pipe supports was decreasing according to age, use frequency and load carrier, and the strength of used pipe supports was lower than the strength of unused pipe supports at the same age. So, the strength of used pipe supports from 191 days to present day was not satisfied the specification of KSF 8001. In this study, the strength of pipe support according to age, use frequency and load carrier was predicted using SPSS 12.0. It was known that the strength of pipe support using for 5 years was reduced to 42.8%. According to these results, it shows that attention has to be paid to formwork design using used pipe supports. Therefore, the present study results will be able to provide a firm base to prevent formwork collapses.

• Journal of the Korean Society of Safety
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• v.26 no.3
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• pp.59-62
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• 2011

Among the accidents and failures that occur during concrete construction, many are formwork failures which usually happen when concrete is being placed. A system of formwork filled with wet concrete has its weight at the top and is not basically a stable structure. Slab formwork consists of sheathing, stringer, hanger and shore. There are several types of adjustable shores. In construction site, pipe supports are usually used as a shore of slab formwork. In this study, pipe support systems with/without horizontal connector were measured by buckling test. Buckling load of respective pipe support system was analyzed by structural analysis program(MIDAS). Buckling load of pipe support with/without horizontal connector was got by test and structural analysis. According to these results, we know that horizontal connector made pipe support system very safe. Buckling load of pipe support with horizontal connector is 56% higher than that without horizontal connector. So horizontal connector is important in slab formwork systems. Finally, the present study results will be used to design slab formwork system safely in the construction sites.