• Title/Summary/Keyword: Pipe leakage

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Leak-Before-Break Assessment Margin Analysis of Improved SA508-Gr.1a Pipe Material (개선된 SA508-Gr.1a 배관재의 파단전누설평가 여유도 분석)

  • Kim, Maan-Won;Lee, Yo-Seob;Shin, In-Whan;Yang, Jun-Seog;Kim, Hong-Deok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.42-48
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    • 2020
  • The effect of improving the tensile and J-R fracture toughness properties of SA508 Gr.1a on the LBB margin for the main steam pipe is investigated. The material properties and microstructure images of the existing main steam piping material SA106 Gr.C used in domestic nuclear power plants and the newly selected material SA508 Gr.1a were compared. For each material, LBB margins were calculated and compared through finite element analysis and crack instability evaluation. The LBB margin of the improved SA508 Gr.1a is found to be greatly improved compared to that of the existing SA106 Gr.C and SA508 Gr.1a. This is because of the increased material's strength and J-R fracture toughness compared to the previous materials. In order to analyze the effect of physical property change on the LBB margin, the sensitivity of each LBB margin according to the variation of tensile strength and J-R fracture toughness was analyzed. The effect of the change in tensile strength was found to be greater than that of the change in fracture toughness. Therefore, an increase in strength significantly influenced the improvement of the LBB margin of the improved SA508 Gr.1a.

A Study on the Damage Range According to Leakage Scenarios in Natural Gas Pipeline of LNG Fueled Ship (LNG 추진선의 천연가스 배관에서 누출 시나리오에 따른 피해범위에 관한 연구)

  • Lee, Yoon-Ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.26 no.4
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    • pp.317-326
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    • 2020
  • In this study, damages caused by flash fire, overpressure, and thermal radiation based on the sizes of leak holes were evaluated using the areal location of hazardous atmospheres when natural gas leaked owing to the damage of pipeline in a LNG fueled ship. In addition, environmental variables (wind speed, atmospheric temperature, and atmospheric stability) and process variables (pipe pressure and pipe length) were classified to analyze the damage impact ranges caused by various scenarios. From the results, the damage range caused by the environmental variables was the largest, followed by overpressure and thermal radiation. Additionally, for the process variables, regardless of the pressure, length, or size of the leak holes, the damage range attributed to flash fire was the most significant, and the damage range was high in the order of overpressure and thermal radiation, similar to the environmental variables. The larger the size of the leak holes, the higher the values of the environmental and process variables, and the higher the damage range caused by jet fire compared to the environmental variables.

A Study on the Behavior of Class 900 Flange Joints with Metal Ring Gaskets (금속 링 개스킷이 삽입된 Class 900 플랜지 조인트의 거동에 관한 연구)

  • Lee, Min-Young;Jeong, Doo-Hyung;Kim, Byung-Tak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.34-41
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    • 2018
  • A flange joint is a pipe connection used to prevent the leakage of high-pressure fluids by inserting a gasket and tightening the bolts. Among several kinds of gaskets available, metal ring type joint gaskets are most widely used in conditions that require high-temperature and high-pressure fluid flow, such as oil pipelines, gas pipes, pumps, valve joints, etc. The purpose of this study is to investigate the contact pressure and stress characteristics closely related to the sealing performance of Class 900 flange joints used in high temperature and high pressure environments. The dimensions of flange joints with five different nominal pipe sizes were determined with reference to those specified in ASME 16.5. The metal ring gaskets inserted in the joints were octagonal and oval gaskets. The bolt tensile forces calculated from the tightening torques were input as the bolt pretension loads in order to determine the contact pressure and stress levels after fastening. Loading was composed of three steps, including the fastening step, and different amounts of applied pressures were used in each analysis to investigate the effect of fluid pressure on the contact force of the joints. A general-purpose software, ANSYS 17.2, was used for the analysis.

Determination Methods of Pressure Monitoring Location in Water Distribution System (상수관망에서 수압모니터링지점 선정방법)

  • Kwon, Hyuk Jae
    • Journal of Korea Water Resources Association
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    • v.46 no.11
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    • pp.1103-1113
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    • 2013
  • In this study, determination methods of the pressure monitoring location in water distribution system were introduced and applied to sample pipe network. The best determination method of the pressure monitoring location was suggested and applied to the real city pipe network. Three kinds of determination methods of pressure monitoring locations are categorized such as the sensitivity analysis according to changing roughness coefficient, pressure contribution analysis, and sensitivity analysis according to changing demand. Further-more, pressure contribution analysis and sensitivity analysis from the results of unsteady analysis were conducted and compared each other. From the results, the most accurate and simplest method was selected in this study. Therefore, the best method can be applied for the pressure management or leakage detection as a determination method of pressure monitoring location in water distribution system.

Prioritization decision for hazard ranking of water distribution network by cluster using the Entropy-TOPSIS method (Entropy-TOPSIS 기법을 활용한 군집별 상수도관망 위험도 관리순위 결정)

  • Park, Haekeum;Kim, Kibum;Hyung, Jinseok;Kim, Taehyeon;Koo, Jayong
    • Journal of Korean Society of Water and Wastewater
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    • v.35 no.6
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    • pp.517-531
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    • 2021
  • The water supply facilities of Korea have achieved a rapid growth, along with the other social infrastructures consisting a city, due to the phenomenon of urbanization according to economic development. Meanwhile, the level of water supply service demanded by consumer is also steadily getting higher in keeping with economic growth. However, as an adverse effect of rapid growth, the quantity of aged water supply pipes are increasing rapidly, Bursts caused by pipe aging brought about an enormous economic loss of about 6,161 billion won as of 2019. These problems are not only worsening water supply management, also increasing the regional gap in water supply services. The purpose of this study is to classify hazard evaluation indicators and to rank the water distribution network hazard by cluster using the TOPSIS method. In conclusion, in this study, the entropy-based multi-criteria decision-making methods was applied to rank the hazard management of the water distribution network, and the hazard management ranking for each cluster according to the water supply conditions of the county-level municipalities was determined according to the evaluation indicators of water outage, water leakage, and pipe aging. As such, the hazard ranking method proposed in this study can consider various factors that can impede the tap water supply service in the water distribution network from a macroscopic point of view, and it can be reflected in evaluating the degree of hazard management of the water distribution network from a preventive point of view. Also, it can be utilized in the implementation of the maintenance plan and water distribution network management project considering the equity of water supply service and the stability of service supply.

Analysis of Ventilation Performance of PCVD Facility for Solar Cell Manufacturing (Explosion Prevention Aspect) (태양전지 제조용 PCVD설비의 환기 성능 분석(폭발 방지 측면))

  • Lee, Seoung-Sam;An, Hyeong-hwan
    • Journal of the Korean Institute of Gas
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    • v.26 no.5
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    • pp.35-40
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    • 2022
  • PCVD (Plasma Chemical Vapor Deposition), a solar cell manufacturing facility, is a facility that deposits plasma generated in a chamber (NH3, SIH4, O2 on a wafer. In the PCVD facility, gas movement and injection is performed in the gas cabinet, and there are many leak points inside because MFC, regulator, valve, pipe, etc. are intricately connected. In order to prevent explosion in case of leakage of NH3 with an upper explosive limit (UEL) of 33.6% and a lower explosive limit (LEL) of 15%, the dilution capacity must be capable of allowing the concentration of NH3 to be out of the explosive range. This study was analyzed using the CFD analysis technique, which can confirm the dilution ability in 3D and numerical values when NH3 gas leaks from the existing PCVD gas cabinet. As a result, it was concluded that it corresponds to medium dilution and that testicular ventilation is possible through facility improvement.

NUMERICAL ANALYSIS FOR FLOW CHARACTERISTICS WITH GEOMETRIC SHAPE AND CONTROL CONDITIONS IN SUBSEA BY-PASS VALVE (심해저 바이패스 밸브의 기하학적 형상과 제어조건에 따른 유동특성에 관한 수치해석적 연구)

  • Lee, J.H.;Min, C.H.;Oh, J.W.;Cho, S.;Kim, H.W.
    • Journal of computational fluids engineering
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    • v.21 no.2
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    • pp.99-105
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    • 2016
  • The present study has been carried out to analyze the flow characteristics with geometric shape and control conditions in subsea by-pass valve. The function of by-pass valve is to prevent reverse flow. In this study, the static analysis has been perform for analyzing fluid flow in open state. In order to consider the turbulent effect, the standard ${\kappa}-{\varepsilon}$ model was used. A variety of parametric studies, such as by-pass valve type or size, volume flow rate, leakage hole size, leakage hole position, block type, block shape, were performed. The pressure difference across the valve in the model broadened the flow channel cross-sectional area was greater than the base model for the same operating conditions. As the pipe diameter in the block decreases the pressure difference is greatly increased. The pressure difference according to block shape such as edge type and round was almost negligible. For the same Reynolds number the pressure difference was little changed according to the size of the valve.

An Experimental Study on Detection of Gas Leakage Position by Monitoring Pressure Values at City Gas Pipeline (압력값 모니터링을 통한 배관 내 가스누출감지에 대한 실험적 연구)

  • Jin, Kyoung-Min;Choi, Gyu-Hong;Lee, Song-Kyu;Chung, Tae-Yong;Shin, Dong-Hoon;Hwang, Seung-Sik;Oh, Jeong-Seok
    • Journal of Energy Engineering
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    • v.20 no.4
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    • pp.292-297
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    • 2011
  • Gas pipeline safety management and risk prediction are recognized as a very important issue. And the effort to prevent accidents is essential. So, in this study, it was studied through correlation of pressure changes for leak point detection in real-time. It experimented by installing the five leakage valves in the pipe of 378 m and compared the actual leak points with simulation results. The results showed that experimental leak points and the actual leak points have differences within the 6 m. And this technology has to be commercialized by the demonstration in dangerous zone.

SIS Design for Fuel Gas Supply System of Dual Fuel Engine based on Safety Integrity Level(SIL) (이중연료엔진의 연료가스공급시스템에 대한 안전무결도 기반 안전계장시스템 설계)

  • Kang, Nak-Won;Park, Jae-Hong;Choung, Choung-Ho;Na, Seong
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.6
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    • pp.447-460
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    • 2012
  • In this study, the shutdown system of the fuel gas supply system is designed based on the Safety Integrity Level of IEC 61508 and IEC 61511. First of all, the individual risk($10^{-4}$/year) and the risk matrix which are the risk acceptance criteria are set up for the qualitative risk assessment such as the HAZOP study. The natural gas leakage at the gas supply pipe is identified as the highest risk among the hazards identified through the HAZOP study and as a safety instrumented function the shutdown function for leakage was defined. SIL 2 and PFD($2.5{\cdot}10^{-3}$) for the shutdown function are determined by the layer of protection analysis(LOPA). The shutdown system(SIS) carrying out the shutdown function(SIF) is verified and designed according to qualitative and quantitative requirements of IEC 61508 and IEC 61511. As a result of SIL verification and SIS conceptual design, the shutdown system is composed of two gas detectors voted 1oo2, one programmable logic solver, and two shutdown valve voted 1oo2.

Experiments of Continuous Release of Liquid Nitrogen (액체질소의 연속 누출 실험)

  • YONG-SHIK HAN;MYUNGBAE KIM;LE-DUY NGUYEN;MINCHANG KIM;CHANGHYUN KIM;TAE-HOON KIM;KYU HYUNG DO;BYUNG-IL CHOI
    • Journal of Hydrogen and New Energy
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    • v.34 no.5
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    • pp.526-534
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    • 2023
  • To evaluate the risk of leakage when using liquid hydrogen, a leakage test was conducted using liquid nitrogen in an outdoor environment rather than a laboratory environment. To assume a real-scale continuous leak, liquid nitrogen was allowed to leak for 5 minutes through a pipe with a diameter of 25.4 mm at a design spill rate of 60 L/min. The measurement system consisted of devices for climate conditions, LN2 spread and vapor clouds. The main experimental results are the liquid pool radius and the concentration of vapor cloud, and the radius of the liquid pool was compared with the numerical analysis results.