• Nuclear Engineering and Technology
• /
• v.52 no.12
• /
• pp.2949-2957
• /
• 2020

Fatigue crack growth model has been developed for dissimilar metal weld joints of a piping component under cyclic loading, where in the crack is located at the center of the weld in the circumferential direction. The fracture parameter, Stress Intensity Factor (SIF) has been computed by using principle of superposition as K_H + K_M. K_H is evaluated by assuming that, the complete specimen is made of the material containing the notch location. In second stage, the stress field ahead of the crack tip, accounting for the strength mismatch, the applied load and geometry has been characterized to evaluate SIF (K_M). For each incremental crack depth, stress field ahead of the crack tip has been quantified by using J-integral (elastic), mismatch ratio, plastic interaction factor and stress parallel to the crack surface. The associated constants for evaluation of K_M have been computed by using the quantified stress field with respect to the distance from the crack tip. Net SIF (K_H + K_M) computed, has been used for the crack growth analysis and remaining life prediction by Paris crack growth model. To validate the model, SIF and remaining life has been predicted for a pipe made up of (i) SA312 Type 304LN austenitic stainless steel and SA508 Gr. 3 Cl. 1. Low alloy carbon steel (ii) welded SA312 Type 304LN austenitic stainless-steel pipe. From the studies, it is observed that the model could predict the remaining life of DMWJ piping components with a maximum difference of 15% compared to experimental observations.

• Journal of Energy Engineering
• /
• v.23 no.3
• /
• pp.116-124
• /
• 2014

In the plants operated under high temperature condition, piping system load analysis is often performed to prevent accidents caused by thermal deformation and also to locate inspection prioritity points of the piping system. In this study, piping system stress analysis was performed for a pipe system between the reactors in a process plant. The piping system includes typically installed hangers and expansion joints. In order to evaluate the effects of structural components such as hangers and expansion joints, the case for the expansion joint or the hanger under abnormal operation is considered. By comparison anlaysis results of piping system during normal operation and abnormal operation, the role of each pipe components are studied.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2006.05a
• /
• pp.189-194
• /
• 2006

The internal construction industry is not situation of cost reduction based on low wages anymore by the increase in wages as insufficient supply of stilled workers. Recently remodeling constructions that only need to change facilities as to stay the existing structures are on the increase. Now the method of piping facility used to remodeling construction needs stilled workers, large work space and a variety of tools. These complex construction process have a difficulty of high-quality and economical construction. In addition it have the hish incidence of warranty and a problem of cost increase as a commitment of manpower by warranty repair. In order to solve these problems it is necessary for appropriate new technology to the internal construction environment. Piping fittings by Insert & Coupling Joint is a method that unskilled workers can be easily constructed though one touch set up and it is convenient to maintain for repair work of piping facility. This technology show the effect of 3 percentages labor cost reduction as compared with piping fittings by press joint on apartment 500 households. Therefore this technology is supposed that attain a cost reduction though the technical and economical construction and a client satisfaction though the high-quality construction on the present construction market.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.17 no.1
• /
• pp.34-41
• /
• 2018

A flange joint is a pipe connection used to prevent the leakage of high-pressure fluids by inserting a gasket and tightening the bolts. Among several kinds of gaskets available, metal ring type joint gaskets are most widely used in conditions that require high-temperature and high-pressure fluid flow, such as oil pipelines, gas pipes, pumps, valve joints, etc. The purpose of this study is to investigate the contact pressure and stress characteristics closely related to the sealing performance of Class 900 flange joints used in high temperature and high pressure environments. The dimensions of flange joints with five different nominal pipe sizes were determined with reference to those specified in ASME 16.5. The metal ring gaskets inserted in the joints were octagonal and oval gaskets. The bolt tensile forces calculated from the tightening torques were input as the bolt pretension loads in order to determine the contact pressure and stress levels after fastening. Loading was composed of three steps, including the fastening step, and different amounts of applied pressures were used in each analysis to investigate the effect of fluid pressure on the contact force of the joints. A general-purpose software, ANSYS 17.2, was used for the analysis.

• Journal of the Korean Society of Marine Environment & Safety
• /
• v.27 no.2
• /
• pp.387-393
• /
• 2021

In this study, finite element analysis was performed to evaluate a method of increasing the fatigue life of the pipe connection structure commonly used in the topside structure of offshore platforms. MSC Patran/Nastran, a commercial analysis program, was used, and the critical structural model was selected from the global analysis. To realize the stress concentration phenomenon according to the load, modeling using 8-node solid elements was implemented. The main loads were considered to be two lateral loads and a tensile load on a diagonal pipe. To check the hotspot stress at the main location, a 0.01 mm dummy shell element was applied. After calculating the main stress at the 0.5-t and 1.5-t locations, the stress generated in the weld was estimated through extrapolation. In some sections, this stress was observed to be below the fatigue life that should be satisfied, and reinforcement was required. For reinforcement, a bracket was added to reduce the stress concentration factor where the fatigue life was insufficient without changing the thickness or diameter of the previously designed pipe. Regarding the tensile load, the stress in the bracket toe increased by 23 %, whereas the stress inside and outside of the pipe, which was a problem, decreased by approximately 8 %. Regarding the flexural load, the stress at the bracket toe increased by 3 %, whereas the stress inside and outside of the pipe, which was also a problem, decreased by approximately 48 %. Owing to the new bracket reinforcement, the stress in the bracket toe increased, but the S-N curve itself was better than that of the pipe joint, so it was not a significant problem. The improvement method of fatigue life is expected to be useful; it can efficiently increase the fatigue life while minimizing changes to the initial design.

• Journal of the Korean Recycled Construction Resources Institute
• /
• v.2 no.3
• /
• pp.233-238
• /
• 2014

In case of the slender mass concrete like attached wall, retaining wall and bridge tower, the low heat cement and the control joint are mainly used for thermal cracking control. However, even if these cracking control methods are considered, it is impossible to control thermal cracks perfectly, because the external restraint is largely in these mass concrete. Because these cracks occurring in slender mass concrete members almost penetrate concrete member, the special cracking control is demanded in these mass concretes. The vertical pipe cooling method improving existing pipe cooling method was developed for the active thermal cracking control of slender mass concrete, and applied at the field attached wall. In results, the maximum temperature dropped more than $10^{\circ}C$ by vertical pipe cooling method, and the cracks decreased about more than 50%.

• Journal of Korean Society of Steel Construction
• /
• v.13 no.4
• /
• pp.327-335
• /
• 2001

The characteristics and production mechanism of residual stress generated by multi-pass welding of the steel pipe were elucidated from the results of three-dimensional thermal elastic-plastic FEM analysis. When the steel pipe was jointed by multi-pass welding, the stress components of circumferential direction and radial direction near welded joints on the inner surface and the outer surface of the pope were tensile. The stress component of axial direction on the inner surface was tensile and on the outer surface was compressive. On the other hands, the production mechanism of residual stress generated by multi-pass welding of the steel pipe was investigated. Residual stress generated by welding of the steel pipe was investigated not only by the thermal history but also by geometrical shape. Then, the generality of the production mechanism of residual stress generated by multi-pass welding was confirmed.

• Laser Solutions
• /
• v.12 no.3
• /
• pp.14-17
• /
• 2009

The laser welding was performed for the flange joint of two overlapped coaxial circular pipes which serve as the inlet and connector pipes of STS 316L. The laser welding test finally resulted in a good penetration depth of 1.8 to 2.0 mm. On the way to get the good welding quality, two important parameters were found to be optimized. One is the focal positioning which is the offset of the laser beam focus to the exact welding seam line, which is more critical in the inner flange laser welding. When the beam spot size was deviated more than $200\;{\mu}m$ from the seam line, welding of two pipes is failed. The other is a gap size since a certain amount of gap is inevitable due to fabrication tolerance, or artificial allowances for smooth insertion of a pipe. However, it is required to restrict the gap allowance within 0.2mm to avoid undesirable undercut on a welding bead.

• Corrosion Science and Technology
• /
• v.3 no.4
• /
• pp.154-160
• /
• 2004

The Sulfide Stress Corrosion Cracking (SSCC) resistance of structural steels is one of the critical concerns for the operators, material designers, and fabricators of oil-field equipment, especially treating sour gas (H2S) containing fluids. As far as its fabricators concerned, the systematic care of welding parameters should be taken to obtain comparable SSCC resistance of their weldment to that of its base material. In this respect, every different type of welding joint design for this use should be verified to be SSCC-proof with relevant test procedures. In this study, the welding parameters to secure a proper SSCC resistance of steel pipe's weldments were reviewed on the Welding Procedure Qualification Records (WPQR), which had been employed for actual fabrication of an offshore structure for oil and gas production. Based on this review, a guideline of welding parameters, such as, heat input, welding consumable for Y.S. 65 ksi class steel pipe material is proposed in terms of the NACE criteria for SSCC resistance.

• Proceeding of Spring/Autumn Annual Conference of KHA
• /
• 2006.11a
• /
• pp.370-373
• /
• 2006

Lastly, the problem of filling occurs in the process of concealed joint of adjacent components and was seen in joints between the structure and an electrical or mechanical device. Therefore, the dry processing which replaces wet joint was seen in joints between the structure and a door, ones between the structure and a finishing materials, ones between a gypsum board and electrical device, and ones between a water pipe and a tile finishing. And a process of separating the area of jointed parts in order to eliminate the problem of overlap was seen in joints between a door and a finishing material and ones between a gypsum board on the ceiling and a light. Lastly, an analysis of a process of exposing concealed parts indicated that the problem of filling could be applied to joints between the structure and an electrical or mechanical device and ones between a finishing material and a mechanical device. This study sought out methods to apply Environment Friendly Multi Housing Remodeling that allow easy remodeling as part of environment- preserving policies. It also contains basic data useful to implement long-life houses in the future by presenting a comprehensive design standard for them