• 제목/요약/키워드: Pipe Inspection

검색결과 285건 처리시간 0.032초

소형 다품종 파이프의 실시간 성형불량 검사 시스템에 관한 연구 (A Study on the Forming Failure Inspection of Small and Multi Pipes)

  • 김형석;이회명;이병룡;양순용;안경관
    • 한국정밀공학회지
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    • 제21권11호
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    • pp.61-68
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    • 2004
  • Recently, there has been an increasing demand for computer-vision based inspection and/or measurement system as a part of factory automation equipment. Existing manual inspection method can inspect only specific samples and has low measuring accuracy as well as it increases working time. Thus, in order to improve the objectivity and reproducibility, computer-aided analysis method is needed. In this paper, front and side profile inspection and/or data transfer system are developed using computer-vision during the inspection process on three kinds of pipes coming from a forming line. Straight line and circle are extracted from profiles obtained from vision using Laplace operator. To reduce inspection time, Hough Transform is used with clustering method for straight line detection and the center points and diameters of inner and outer circle are found to determine eccentricity and whether good or bad. Also, an inspection system has been built that each pipe's data and images of good/bad test are stored as files and transferred to the server so that the center can manage them.

탄소강배관 다중 UT 측정두께를 활용한 감육여부 판별법 개발 (Development of Wall Thinning Distinction Method using the Multi-inspecting UT Data of Carbon Steel Piping)

  • 황경모;윤훈;이찬규
    • Corrosion Science and Technology
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    • 제11권5호
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    • pp.173-178
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    • 2012
  • To manage the wall thinning of carbon steel piping in nuclear power plants, the utility of Korea has performed thickness inspection for some quantity of pipe components during refueling outages and determined whether repair or replacement after evaluating UT (Ultrasonic Test) data. When the existing UT data evaluation methods, such as Band, Blanket, PTP (Point to Point) Methods, are applied to a certain pipe component, unnecessary re-inspecting situations may be generated even though the component does not thinned. In those cases, economical loss caused by repeated inspection and problems of maintaining the pipe integrity followed by decreasing of newly inspected components may be generated. EPRI (Electric Power Research Institute) in USA has suggested several statistical methods, TPM (Total Point Method), LSS (Least Square Slope) Method, etc. to distinguish whether multiple inspecting components have thinned or not. This paper presents the analysis results for multiple inspecting components over three times based on both NAM (Near Area of Minimum) Method developed by KEPCO-E&C and the other methods suggested by EPRI.

위상배열 유도초음파 검사의 이론적 고찰 (The Theoretical Investigation of Phased Array Guided Waves)

  • 이재선;조윤호
    • 비파괴검사학회지
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    • 제31권4호
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    • pp.367-373
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    • 2011
  • 유도초음파를 활용한 진단 기술은 기존의 체적파를 이용한 진단 기법과 달리 장거리 진단의 장점 때문에 널리 사용된다. 대부분의 산업현장에서는 배관이 코팅되어 있거나 땅속이 묻혀있다. 이러한 경우 감쇠의 영향으로 기존의 방식으로는 진단에 어려움이 있다. 본 연구에서는 배관에서 전파되는 유도초음파 전파 모드별 음장을 직교모드확장기법을 이용하여 계산하였다. 단일 탐촉자에 의해 전파되는 유도초음파의 음장과 다중 탐촉자 모델링을 바탕으로 배관에서 전파되는 음장 특성을 해석하기 위해 유도초음파 모드별 집속 기술이 사용되었다. 추가적으로 배관에서 전파되는 유도초음파를 가진하는 탐촉자의 개수에 따른 집속 민감도가 종형 모드와 휨형 모드를 이용하여 계산되었다. 본 연구를 통하여 단일 탐촉자에 의해 가진된 유도초음파와 집속 알고리즘을 적용한 다중 탐촉자에 의해 가진된 음장을 비교하여 높은 에너지가 접속 되는 것을 확인 하였다.

비틀림파를 이용한 석유화학 파이프의 결함탐지 (Flaw Detection of Petrochemical Pipes using Torsional Waves)

  • 박경조;강우석;강대진
    • 동력기계공학회지
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    • 제14권3호
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    • pp.46-51
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    • 2010
  • A torsional guided wave was applied to detect a defect in petrochemical pipes. Phase and group velocity dispersion curves for the longitudinal and torsional modes of the inspected pipe were presented for the theoretical analysis. It was found through mode shape analysis that there was mode conversion when torsional wave is incident at an asymmetric defect. An artificial notch was fabricated in the pipe and the detectability was examined from the distance 2m of the end of the pipe by using magnetostrictive sensors. The relativities between the amplitude of the reflected signal and the size of the defect was examined. It was shown that the T(0,1) mode could be used for the long range inspection for the petrochemical pipes.

카메라와 다중 레이저를 이용한 배관 탐사 로봇 기구의 적용성 평가 (Evaluation on the Application of In-Pipe Inspection Robot with Multiple Lasers and Cameras)

  • 남문호;박성욱;백승해;박순용;김창회;김승호
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2011년도 제42회 하계학술대회
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    • pp.1780-1781
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    • 2011
  • There have been numerous studies on application of robots to in-pipe inspection system. In this thesis, a mobile robot that can move through elbows and vertical pipes having diameter 100mm is developed. Defect detection technology for locating wall-thinnings, corrosions and foreign materials is developed for high temperature and pressure pipings in thermal power plants, utilizing laser sensors installed on the robot. Actual defect detection performance is evaluated with application of the developed robot system to a mock-up pipings.

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Development of a Guided Wave Technique for the Inspection of a Feeder Pipe in a Pressurized Heavy Water Reactor

  • Cheong, Yong-Moo;Lee, Dong-Hoon;Kim, Sang-Soo;Jung, Hyun-Kyu
    • Corrosion Science and Technology
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    • 제4권3호
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    • pp.108-113
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    • 2005
  • One of the recent safety issues in the pressurized heavy water reactor (PHWR) is the cracking of the feeder pipe. Because of the limited accessibility to the cracked region and a high dose of radiation exposure, it is difficult to inspect all the pipes with the conventional ultrasonic method. In order to solve this problem, a long-range guided wave technique has been developed. A computer program to calculate the dispersion curves in the pipe was developed and the dispersion curves for the feeder pipes in PHWR plants were determined. Several longitudinal and/or flexural modes were selected from the review of the dispersion curves and an actual experiment has been carried out with the specific alignment of the piezoelectric ultrasonic transducers. They were confirmed as L(0,1)) and/or flexural modes(F(m,2)) by the short time Fourier transformation(STFT) and were sensitive to the circumferential cracks, but not to the axial cracks in the pipe. An electromagnetic acoustic transducers(EMAT) was designed and fabricated for the generation and reception of the torsional guided wave. The axial cracks were detected by a torsional mode(T(0,1)) generated by the EMAT.

자동차 연료파이프 성형부 자동 검사 시스템 개발 (Development of Automatic Measuring System for the Formed End Part of Automotive Fuel Pipe)

  • 유형태;임태우;양찬경;류시형;이성철;최승일;김상일;이영춘
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.353-354
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    • 2006
  • The automatic inspection system is developed for the formed end part of automotive fuel pipe. The developed system has functions of outer diameter and formed end length measurement by LVDT(linear variable differential transformer) together with burr cleaning of automotive fuel pipe. The measured data are managed and controlled in real time by embedded SPC(statistical process control) program. The system is composed of mechanical part, electronic part and developed software system. These three parts operate automatically by mutual communication with each other. The developed system showed good results in finding inferior goods and efficiency improvement of the fuel pipe production line. It also eliminated the unreliable manual inspection processes and improved the confidence of product quality.

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