• 제목/요약/키워드: Pipe Failure Test

검색결과 106건 처리시간 0.025초

주기적 하중을 받는 SCH 40 3-Inch 탄소강관엘보의 소산에너지 기반의 손상지수 평가 (Damage Index Evaluation Based on Dissipated Energy of SCH 40 3-Inch Carbon Steel Pipe Elbows Under Cyclic Loading)

  • 김성완;윤다운;전법규;김성도
    • 한국구조물진단유지관리공학회 논문집
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    • 제25권1호
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    • pp.112-119
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    • 2021
  • 지진하중으로 인한 배관계통의 파괴모드는 라체트를 동반하는 저주기 피로파괴이며 비선형 거동이 집중되고 파손이 발생하는 요소는 엘보인 것으로 나타났다. 본 연구에서는 저주기 피로에 의한 SCH 40 3인치 탄소강관엘보의 파괴기준을 정량적으로 표현하기 위하여 한계상태를 누수로 정의하고 면내반복가력실험을 수행하였다. 배관계통에서 지진하중에 취약한 요소인 탄소강관엘보에 대하여 모멘트-변형각의 관계를 이용한 손상지수를 나타내었으며 힘-변위의 관계를 이용하여 산정된 손상지수와 비교-분석하였다. 탄소강관엘보에 대하여 반복되는 외력에 의한 소산에너지에 기반을 둔 손상지수로서 누수가 발생한 한계상태를 정량적으로 표현하였다.

Mechanical Strength Evaluation of A53B Carbon Steel Subjected to High Temperature Hydrogen Attack

  • Kim, Maan-Won;Lee, Joon-Won;Yoon, Kee-Bong;Park, Jai-Hak
    • International Journal of Safety
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    • 제6권2호
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    • pp.1-7
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    • 2007
  • In this study mechanical strength of A53B carbon steel was analyzed using several types of test specimens directly machined from oil recycling pipe experienced a failure due to hydrogen attack in chemical plants. High temperature hydrogen attack (HTHA) is the damage process of grain boundary facets due to a chemical reaction of carbides with hydrogen, thus forming cavities with high pressure methane gas. Driven by the methane gas pressure, the cavities grow on grain boundaries forming intergranular micro cracks. Microscopic optical examination, tensile test, Charpy impact test, hardness measurement, and small punch (SP) test were performed. Carbon content of the hydrogen attacked specimens was dramatically reduced compared with that of standard specification of A53B. Traces of decarburization and micro-cracks were observed by optical and scanning electron microscopy. Charpy impact energy in hydrogen attacked part of the pipe exhibited very low values due to the decarburization and micro fissure formation by HTHA, on the other hand, data tested from the sound part of the pipe showed high and scattered impact energy. Maximum reaction forces and ductility in SP test were decreased at hydrogen attacked part of the pipe compared with sound part of the pipe. Finite element analyses for SP test were performed to estimate tensile properties for untested part of the pipe in tensile test. And fracture toughness was calculated using an equivalent strain concept with SP test and finite element analysis results.

음향방출법을 이용한 굽힘피로 손상된 소켓용접배관의 진단 및 감시 (Diagnosis and Monitoring of Socket Welded Pipe Damaged by Bending Fatigue Using Acoustic Emission Technique)

  • 김정석;오세웅;박익근
    • 비파괴검사학회지
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    • 제28권4호
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    • pp.323-330
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    • 2008
  • 소구경 배관 소켓 용접부의 고주기 피로특성윽 평가하고 피로 균열의 발생을 음향방출법을 이용하여 실시간 모니터링 하였다. 스테인리스 316L강 시험편은 가스텅스텐아크용접 공정으로 루트부에 결함이 없는 시험편과 용입불량 결함이 있는 시험편으로 준비하였다. 피로파단은 고응력 일때는 토우부, 상대적으로 저응력일 때는 루트부에서 일어났다. 피로시험동안 음향방출 카운트가 급격히 증가하는 시점을 균열의 발생 싸이클 ($N_i$)로 정의하였고 방사선투과법과 전자현미경을 이용하여 피로균열 생성 싸이클 전과 후에서 균열을 확인하였다. 소켓용접배관의 굽힘피로 손상 진단 및 감시를 위해 균열의 존재와 파괴모드 그리고 균열의 발생 싸이클에 관한 연구를 수행하였다.

토목섬유로 보강된 얕은기초 모래지반의 지지력 (Bearing Capacity of Shallow Foundation on Geosynthetic Reinforced Sand)

  • 원명수;링호;김유성
    • 한국지반공학회논문집
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    • 제20권7호
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    • pp.107-117
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    • 2004
  • 느슨한 모래지반에서 보강재 층수 증가와 보강재의 강성과 형태 변화 그리고 얕은 기초 직하에 매설된 연성관의 깊이 등의 변화가 지지력-침하 곡선에 미치는 영향을 알아보기 위해 일련의 모형실험을 수행하였다. 시험결과, 무보강토 경우는 파괴형태가 국부전단으로 나타났으나 보강재 층수가 2층 이상이 되면 파괴형태는 국부전단에서 전반전단으로 바뀌고, 최적보강재 층수는 2층 이며, 지지력 개선에 있어서는 보강재의 초기강성과 형태가 최대인 장강도보다 중요한 것으로 나타났다. 무보강토에서 기초 직하에 연성관이 매설된 경우, 연성관의 매설 깊이가 기초 폭보다 얕으면 지지력과 극한지지력은 현저하게 감소하고, 보강토의 경우 연성관의 매설 깊이가 기초 폭보다 얕으면 파괴형태는 전반전단에서 국부전단으로 바뀌는 것으로 나타났다.

탄소강관의 ERW 용접부 홈부식 손상에 관한 연구 (A Study on Grooving Corrosion at the Weld of a Low Carbon Steel Pipe Made by Electrical Resistance Welding)

  • 김용;이보영
    • Journal of Welding and Joining
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    • 제22권5호
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    • pp.58-64
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    • 2004
  • Although leakage at a low carbon steel pipe made by electrical resistance welding (ERW) was reported due to grooving corrosion, the cause for the corrosion has not yet been cleared. In order to clarify the main cause, failure analysis on the leaked pipe was carried out, followed by metallographic investigation and corrosion test for the various ERW pipe made with different welding heat input. The microstructure, particularly inclusion content, of the weldment is dependant on the welding heat input applied. For an improper low heat input, the amount of inclusion at the weld was high. High inclusion content accelerated grooving corrosion at the weld. It is therefore that welding heat input should be controlled based on the carbon content of the pipe in order to improve the corrosion resistance of the ERW pipe.

Experimental validation of ASME strain-based seismic assessment methods using piping elbow test data

  • Jong-Min Lee ;Jae-Yoon Kim;Hyun-Seok Song ;Yun-Jae Kim ;Jin-Weon Kim
    • Nuclear Engineering and Technology
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    • 제55권5호
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    • pp.1616-1629
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    • 2023
  • To quantify the conservatism of existing ASME strain-based evaluation methods for seismic loading, this paper presents very low cycle fatigue test data of elbows under various cyclic loading conditions and comparison of evaluation results with experimental failure cycles. For strain-based evaluation methods, the method presented in ASME BPVC CC N-900 and Sec. VIII are used. Predicted failure cycles are compared with experimental failure cycle to quantify the conservatism of evaluation methods. All methods give very conservative failure cycles. The CC N-900 method is the most conservative and prediction results are only ~0.5% of experimental data. For Sec. VIII method, the use of the option using code tensile properties gives ~3% of experimental data, and the use of the material-specific reduction of area can reduce conservatism but still gives ~15% of experimental data.

원심펌프의 시동 및 정지에 따른 수격현상 (Waterhammer Caused by Startup and Stoppage of a Centrifugal Pump)

  • 김경엽;김점배
    • 한국유체기계학회 논문집
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    • 제7권1호
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    • pp.51-57
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    • 2004
  • The waterhammer has recently become more important because the pumping stations were big and the systems conveying the fluid through the large and long transmission pipelines were complex. When the pumps are started or stopped for the operation or tripped due to the power failure, the hydraulic transients occur as a result of the sudden change in velocity As the pressure waves are propagating between the pumping station and the distributing reservoir, the pressure inside the pipe drops to the liquid vapor pressure with the pipeline profile, at which time a vapor cavity forms, and finally the column separation occurs. If the pressure in the pipe is less than the atmospheric pressure, the pipe can be collapsed and destroyed after the water columns separated by the vapor cavity rejoin. During the reverse flow, the pressure is so abnormally increased at the pumping station that the accident of flooding may happen due to the failure of system. In this paper, the field tests on the waterhammer by the startup, stoppage, and power failure of a centrifugal pump were carried out for Yongma transmission pumping station in Seoul. The experimental results were compared with that of the numerical calculations, in which results the procedure of controlled pump normal shut-down and the two-step closing mode of controlling the ball valve for pump emergency stop are proposed to reduce the pressure surge.

시험방법에 따른 신ㆍ구 콘크리트의 부착강도 특성 (Characteristics of Bond Strength with Measuring Methods of Concrete)

  • 장흥균;김성환;홍창우;윤경구
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 봄 학술발표회 논문집
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    • pp.597-600
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    • 2003
  • The development and maintenance of a sound bond are an essential requirements of concrete repair and replacement. The bond property of a bonded overlay to its substrate concrete during the lifetime is one of the most important performance requirements which should be quantified. A standard or a verified bond strength measurement method is required at field for screening, selecting materials and quality control for overlay or repair materials. This study compares the nipple pipe direct tensile test, flexural adhesion test, and core pull-off test with their test results. Substantial differences in the failure stresses of three test methods were attributed to their different geometries and loading conditions. From these comparison and investigation, core pull-off test was relatively good because the coefficient of variation values were about 2%. It would be suitable for use in-situ because of its simplicity and accuracy.

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축소모형 강관추진실험 경향 분석 (Analysis of pipe roof method test with a reduced-scale model)

  • 엄기영;정관동;이성혁;천정연;장희정;이종태
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.664-670
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    • 2010
  • The study on mechanical behavior of the structure at the site includes experimental method and numerical analysis method. Experimental method is categorized into true-scale test and laboratory model test. A laboratory model test is to monitor the failure mechanism with a model simulated similar with a real ground so as to identify the quantitative result, while a true-scale model test is the approach which enables to identify the potential problems that may occur with a simulated construction situation similar with a real site circumstance. Thus this study was intended to carry out the experimental test of non open-cut excavation by pipe roof method which is mostly common in domestic sites. as well as was aimed at identifying the ground behavior occurred during pipe penetration using laboratory model test. Appropriate reduced-scale model was selected, taking into account of domestic geological characteristics and operation characteristics of traditional and high-speed rail trains and the qualitative evaluation of displacement was carried out based on a certain ground loss volume depending on excavation after categorizing trackbed settlement pattern by depth of top soil.

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Statistical Approach for Corrosion Prediction Under Fuzzy Soil Environment

  • Kim, Mincheol;Inakazu, Toyono;Koizumi, Akira;Koo, Jayong
    • Environmental Engineering Research
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    • 제18권1호
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    • pp.37-43
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    • 2013
  • Water distribution pipes installed underground have potential risks of pipe failure and burst. After years of use, pipe walls tend to be corroded due to aggressive soil environments where they are located. The present study aims to assess the degree of external corrosion of a distribution pipe network. In situ data obtained through test pit excavation and direct sampling are carefully collated and assessed. A statistical approach is useful to predict severity of pipe corrosion at present and in future. First, criteria functions defined by discriminant function analysis are formulated to judge whether the pipes are seriously corroded. Data utilized in the analyses are those related to soil property, i.e., soil resistivity, pH, water content, and chloride ion. Secondly, corrosion factors that significantly affect pipe wall pitting (vertical) and spread (horizontal) on the pipe surface are identified with a view to quantifying a degree of the pipe corrosion. Finally, a most reliable model represented in the form of a multiple regression equation is developed for this purpose. From these analyses, it can be concluded that our proposed model is effective to predict the severity and rate of pipe corrosion utilizing selected factors that reflect the fuzzy soil environment.