• 한국기계가공학회지
• /
• 제19권5호
• /
• pp.98-104
• /
• 2020

Pipe expansion involves various methods to enlarge the diameter of the pipes with the use of a mandrel or punch placed inside the pipe. In this study, the upper bound method was used to analyze the pipe expanding process as well as design a die. A kinematically admissible velocity field was derived for the upper bound analysis with the occurrence of pipe thinning during the expansion factored in. The analysis confirms that a semi-cone angle of the punch between 15ween pip is most advantageous for pipe expansion. The results of the upper bound analysis, which were also consistent with those of the FEM, can be useful for the design of a pipe expansion die.

• 한국기계가공학회지
• /
• 제18권9호
• /
• pp.7-16
• /
• 2019

According to KGS FS551, the safety of an exposure pipe system should be calculated quantitatively by calculating the stress of exposed piping for thermal expansion. However, many pipe system designs and installation sites are not equipped for this. Therefore, KGS FS551 suggested the use of safe gas by presenting the recommended pipe shape. The shapes of various pipe systems have been derived. However, the recommended shape could not be an absolute evaluation standard. Furthermore, the ongoing debate over standards between a plumbing installer and an inspector is an obstacle to the efficient and safe use of gas. Therefore, the correct pipe system evaluation method is examined in this study, and the safety of the existing exposed pipe system is verified.

• Steel and Composite Structures
• /
• 제38권2호
• /
• pp.151-164
• /
• 2021

During the pipe forming process, a steel plate undergoes inelastic behavior multiple times under a load condition repeating tension and compression in the circumferential direction. It derives local reduction or increase of yield strength within the thickness of steel pipes by the plastic hardening and Bauschinger effect. In this study, a combined hardening model is proposed to effectively predict variations of yield strength in the circumferential direction of API-X65 and X70 steel pipes with relatively low t/D ratio during the forming process, which is expected to experience accumulated plastic strain of 2~3%, the typical Lüder band range in a low-carbon steel. Cyclic tensile tests of API-X65 and X70 steels were performed, and the parameters of the proposed model for the steels were calibrated using the test results. Bending-flattening tests to simulate repeated tension and compression during pipe forming were followed for API-X65 and X70 steels, and the results were compared with those by the proposed model and Zou et al. (2016), in order to verify the process of material model calibration based on tension-compression cyclic test, and the accuracy of the proposed model. Finally, parametric analysis for the yield strength of the steel plate in the circumferential direction of UOE pipe was conducted to investigate the effects of t/D and expansion ratios after O-forming on the yield strength. The results confirmed that the model by Zou et al. (2016) underestimated the yield strength of steel pipe with relatively low t/D ratio, and the parametric analysis showed that the t/D and expansion ratio have a significant impact on the strength of steel pipe.

• Journal of Welding and Joining
• /
• 제4권2호
• /
• pp.30-39
• /
• 1986

In manufacturing of pipe walls for boiler units, distortion can result in pipe-web-pipe joints from the nonuniform expansion and contraction of the weld metal and the adjacent base metal during heating and cooling cycle of the welding process. In this study, the stresses and strains during longitudinal welding of the plate-to-pipe joint were investigated. Using the method of successive elastic solution, longitudinal stresses and strains during and after welding were calculated from the information of temperature distributions obtained by Rosenthal's equations. In order to confirm the validity of the numerical results, the temperature and residual stress distributions were measured and compared with the calculated results. In spite of some assumptions, the one-dimensional analytical results of residual stresses were in fairly good agreement with the experimental ones. The residual stresses due to welding of plate-to-pipe joints are tensile near the weld line and compressive in the base metal as in the welding of plates. the amount and distribution of residual stresses were deeply dependent on the heat input ratio of the plate and pipe.

• 한국원자력학회:학술대회논문집
• /
• 한국원자력학회 2005년도 춘계학술발표회
• /
• pp.501-502
• /
• 2005

During the cut and dismantling process of HANARO irradiated instrumented capsule(03M-06U), a little different phenomenon like a jamming was observed and occurred. So to release jamming between outer pipe and inner thermal media, the outer pipe will be cut piece by piece by capsule cutting machine installed in M2 hot cell until the outer pipe was eliminated or reduced as we could. It is assumed that this kind of problem was occurred following reasons: 1) This capsule has probably a problem during manufacturing process at shop before irradiation. 2) The gap between outer pipe and thermal media is not enough to meet design criteria for thermal expansion during irradiation at HANARO

• 에너지공학
• /
• 제23권3호
• /
• pp.116-124
• /
• 2014

고온에서 운전되는 플랜트에서는 열변형에 의한 배관 사고를 예방하고 배관계통의 우선 검사관리 부위의 선정을 위해 배관 시스템하중 해석을 수행하는 경우가 많다. 본 연구에서는 국내 한 공정플랜트에서 설계변경에 따라 반응기와 반응기 사이에 추가 설치된 연결배관을 대상으로 배관 시스템응력해석을 수행하였다. 특히 배관에 일반적으로 설치되는 하중행거(hanger) 이외에 열팽창을 흡수하는 신축이음(expansion joint)이 함께 설치된 경우의 배관 특성을 연구하였다. 이를 위해 배관 응력을 형성하는 구조적 요인의 영향을 평가하기 위해 배관계에 포함된 행거와 신축이음이 비정상적으로 작동되는 경우도 가정하여 해석하였다. 추가적인 인입라인이 있는 경우도 해석을 수행하였다. 정상 운전 시 배관계의 시스템 응력 결과와 비정상적인 운전 경우의 해석결과를 비교하여 각각 배관요소의 역할을 연구하였다.

• 한국정밀공학회지
• /
• 제31권7호
• /
• pp.615-622
• /
• 2014

Copper pipes have been widely used as components of System Air-Conditioner due to high thermal conductivity. This system consists of 150 pipes, which are approximately 10m long in total. Dimensional changes occur during pipe processing such as expansion, reduction and bending. This processing induces changes in length of pipes and makes dimensional differences from original pipes. The summation of the differences of pipes components leads to make huge cumulative dimensional differences. The cumulative differences can cause serious problems such as crack, refrigerant leakage. However the differences have not been considered so far. To satisfy target quality of the system, it is essential to predict and calibrate the differences. In this paper, the changes in dimension were predicted using FEM and it was found that cumulative differences could cause indesirable stress during assembly process. As a result, dimensional differences or indesirable stress could be reduced using the proposed method.

• Computers and Concrete
• /
• 제24권5호
• /
• pp.437-444
• /
• 2019

PLC and its expansion module, electric ball valve and cooling pipe, electric heating steel plate and various components of the system, which is used to control test and process data. By automatically adjusting the opening of the valve, the system makes the top temperature and cooling speed develop along the ideal temperature diachronic curve. Moreover, the system enables the temperature difference between inside and surface of test block limited in a given range by automatically controlling the surface board heating. The method of physical simulation test by sandbox with built-in cooling water pipe and heating rod is adopted. On the premise of a given standard value, the operation of the system is checked under different working conditions. Further, an extension of this system is proposed, which enables its application to obtain some thermal parameters when cooperating with numerical simulation.

• 한국기계가공학회지
• /
• 제15권3호
• /
• pp.44-51
• /
• 2016

This paper presents the characteristics of the energy absorption in an expansion tube type impact absorber that is applied to a high weight drop tester and the use of a response surface methodology to predict the impact energy absorption. In order to identify the characteristics of the energy absorption, a set of finite element analysis was conducted with Abaqus Explicit. Moreover, the ISCD-II sampling method and a first order polynomial were used to build a response surface. As a result, we demonstrated that the impact energy could be controlled by four main design variables, namely an expansion pipe's thickness, inner radius, pressing die's expansion angle and expansion ratio. Additionally, we observed the relationship between the four main design variables and the impact energy absorbing time, displacement, and maximum impact force.

• Journal of Advanced Marine Engineering and Technology
• /
• 제28권1호
• /
• pp.98-108
• /
• 2004

This study concerns a large eddy simulation (LES) of turbulent flow around a bluff body inside a sudden expansion cylindrical chamber, a configuration which resembles a premixed gas turbine combustor The simulation code is constructed by using the general coordinate system based on the physical contravariant velocity components. The Smagorinsky model is employed and the calculated Reynolds number is 5,000 based on the bulk velocity and the diameter of the inlet pipe. The combined grid technique and cylindrical grid are tested in the numerical simulation with complex geometry. The predicted turbulent statistics are evaluated by comparing with LDV measurement data. The numerical flow visualizations depict the behavior of turbulent mixing process behind the flame holder.