• Title/Summary/Keyword: Pipe Bending

Search Result 288, Processing Time 0.029 seconds

Estimation of Tensile Properties of Pipe Bends Manufactured by Cold-Bending (냉간 굽힘 가공된 곡관의 인장물성치 예측)

  • Kim, Jin-Weon;Lee, Mi-Yeon;Lee, Sa-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.36 no.9
    • /
    • pp.1059-1064
    • /
    • 2012
  • In this study, tensile tests were performed on specimens that simulated the cold-bending and heat-treatment of pipe bends to understand the mechanical properties of pipe bends manufactured by cold-bending followed by heat-treatment for relieving residual stress. The strength and ductility of cold-worked materials were respectively found to be higher and lower than those of the parent material although heat-treatment was carried out to relieve residual stress. In addition, the increase in strength and decrease in ductility were proportional to the applied strain levels for cold-working. It was thus inferred that the intrados and extrados regions of pipe bends that were cold-bended and heat-treated show higher strength and lower ductility compared to the parent straight pipe and that the mechanical properties at the crown region are nearly the same as those of the parent straight pipe.

Bending ratcheting behavior of pressurized straight Z2CND18.12N stainless steel pipe

  • Wang, Lei;Chen, Gang;Zhu, Jianbei;Sun, Xiuhu;Mei, Yunhui;Ling, Xiang;Chen, Xu
    • Structural Engineering and Mechanics
    • /
    • v.52 no.6
    • /
    • pp.1135-1156
    • /
    • 2014
  • The ratcheting effect greatly challenges the design of piping components. With the assistance of the quasi-three point bending apparatus, ratcheting and the ratcheting boundary of pressurized straight Z2CND18.12N stainless steel pipe under bending loading and vertical displacement control were studied experimentally. The characteristics of progressive inelastic deformation in axial and hoop directions of the Z2CND18.12N stainless steel pipes were investigated. The experiment results show that the ratcheting strain occurs mainly in the hoop direction while there is less ratcheting strain in the axial direction. The characteristics of the bending ratcheting behavior of the pressure pipes were derived and compared under load control and displacement control, respectively. The results show that the cyclic bending loading and the internal pressure affect the ratcheting behavior of the pressurized straight pipe significantly under load control. In the meantime, the ratcheting characteristics are also highly associated with the cyclic displacement and the internal pressure under displacement control. All these factors affect not only the saturation of the ratcheting strain but the ratcheting strain rate. A series of multi-step bending ratcheting experiments were conducted under both control modes. It was found that the hardening effect of Z2CND18.12N stainless steel pipe under previous cyclic loadings no matter with high or low displacement amplitudes is significant, and the prior loading histories greatly retard the ratcheting strain and its rate under subsequent loadings. Finally, the ratcheting boundaries of the pressurized straight Z2CND18.12N stainless steel pipe were determined and compared based on KTA/ASME, RCC-MR and the experimental results.

Plastic loads of pipe bends under combined pressure and out-of-plane bending (면외 굽힘하중과 내압의 복합하중을 받는 곡관의 소성하중)

  • Lee, Kuk-Hee;Kim, Yun-Jae;Park, Chi-Yong;Lee, Sung-Ho;Kim, Tae-Ryong
    • Proceedings of the KSME Conference
    • /
    • 2007.05a
    • /
    • pp.1836-1841
    • /
    • 2007
  • Based on three-dimensional (3-D) FE limit analyses, this paper provides plastic limit and TES(Twice-Elastic-Slope) loads for pipe bends under combined pressure and out-of-plane bending. The plastic limit loads are determined from FE limit analyses based on elastic-perfectly-plastic materials using the small geometry change option, and the FE limit analyses using the large geometry change option provide TES plastic loads. A wide range of parameters related to the bend geometry is considered. Based on the FE results, closed-form approximations of plastic limit and TES plastic load solutions for pipe bends under out-of-plane bending are proposed.

  • PDF

Effect of Local Wall Thinning on Pipe Elastic Bending Compliance (국부 감육이 배관 굽힘 컴플라이언스에 미치는 영향 )

  • Ki-Wan Seo;Jae-Min Gim;Yun-Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
    • /
    • v.17 no.2
    • /
    • pp.83-89
    • /
    • 2021
  • The thickness of pipe can be locally reduced during operation due to wall thinning. Due to its significance on structural integrity, many non-destructive detecting techniques and assessment methods are available. In this study, the elastic bending compliance of local wall-thinned pipe is presented in terms of the wall thinning geometry: wall thinning depth, circumferential angle and longitudinal length. Elastic finite element (FE) analysis further shows that the presented equation can be used for any wall thinning shape. The proposed solution differs from FE results by less than 6% for all cases analyzed. The bending compliance increases linearly with increasing longitudinal thinning length and non-linearly with increasing thinning angle and depth.

The Development of Design Formulas for Pipe Loops Used in Large Vessels (I) (대형 선박의 파이프 루프 설계식 개발 (I))

  • Park, Chi-Mo;Yang, Park-Dal-Chi;Lee, Jong-Hoon
    • Journal of Ocean Engineering and Technology
    • /
    • v.22 no.5
    • /
    • pp.132-137
    • /
    • 2008
  • Ship structures are subject to severe environmental loads causing appreciable hull girder bending which in turn affects the piping system attached to the main hull in the form of a displacement load. While this load may cause failure in the pipes, loops have been widely adopted as a means of preventing this failure, with the idea that they may lower the stress level in a pipe by absorbing some portion of the displacement load. But since such loops also have some negative effects, such as causing extra manufacturing cost, deteriorating the function of the pipe, and occupying extra space, the number and dimensions of the loops adopted need to be minimized. This research developed design formulas for pipe loops, modeling them as frames composed of beam elements, where not only bending but also shear deflection is taken into account. The accuracy of the proposed design formulas was verified by comparing two results respectively obtained by the proposed formulas and MSC/NASTRAN. The paper concludes with a sample example showing the efficiency of the proposed formulas.

Limit Load and Approximate J-Integral Estimates for Axial-Through Wall Cracked Pipe Bend (축방향 관통균열이 존재하는 곡관의 한계 하중 및 공학적 J-적분 예측)

  • Song, Tae-Kwang;Kim, Jong-Sung;Jin, Tae-Eun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.31 no.5
    • /
    • pp.562-569
    • /
    • 2007
  • This paper presents plastic limit loads and approximate J estimates for axial through-wall cracked pipe bends under internal pressure and in-plane bending. Geometric variables associated with a crack and pipe bend are systematically varied, and three possible crack locations (intrados, extrados and crown) in pipe bends are considered. Based on small strain finite element limit analyses using elastic-perfectly plastic materials, effect of bend and crack geometries on plastic limit loads for axial through-wall cracked pipe bends under internal pressure and in-plane bending are quantified, and closed-form limit solutions are given. Based on proposed limit load solutions, a J estimation scheme for axial through-wall cracked pipe bends under internal pressure and in-plane bending is proposed based on reference stress approach.

Stress Analysis of Curved Portions of Pipe Loops Used in Ships and Offshore Structures (선박 해양구조물 파이프 루프 곡선부의 응력 해석)

  • Park, Chi-Mo;Bae, Byoung-Il
    • Journal of Ocean Engineering and Technology
    • /
    • v.25 no.5
    • /
    • pp.52-57
    • /
    • 2011
  • Most ships and offshore structures are equipped with a variety of pipes, which inevitably contain curved portions. While it has been a usual practice to conduct bending stress analyses of these curved pipes using the straight-beam theory, this paper adopts two different types of finite elements, straight-beam elements and two-dimensional shell elements, for finite element analyses of a variety of curved pipes. It then compares the analysis results for two different types of elements to determine correction factors, which can be used to transform the bending displacements and bending stresses obtained by straight-beam elements to those obtainable by two-dimensional shell elements. The paper ends with a practical suggestion on how to efficiently use these correction factors to estimate the combined axial and normal stresses in a curved portion of a pipe.

Effect of Diameter and Thickness on the Failure Location and Orientation of 90° Elbows Under In-plane Mode Cyclic Bending (In-plane 모드 반복굽힘 조건에서 90° 엘보우의 손상 위치와 방향에 미치는 직경과 두께 영향)

  • Jin Ney Hong;Jin Weon Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
    • /
    • v.18 no.2
    • /
    • pp.77-86
    • /
    • 2022
  • This study investigates the effect of the diameter and thickness on crack initiation location and orientation of 90° elbows under in-plane mode displacement-controlled cyclic bending loads. Finite element (FE) analysis of cyclic failure test is conducted for elbow specimens under in-plane mode displacement-controlled cyclic bending to identify the parameters affecting crack location and orientation. Furthermore, parametric FE analysis of the pipe elbows with various pipe nominal sizes and Schedules is performed, and the crack location and orientation from the results of FE analysis are determined. It is found that the crack location and orientation in the pipe elbows are determined mianly by the radius to thickness ratio of pipe elbows (Rm/t). It is also found that the presence of internal pressure slightly increases the value of Rm/t at which the failure mode changes.

Ramifications of Structural Deformations on Collapse Loads of Critically Cracked Pipe Bends Under In-Plane Bending and Internal Pressure

  • Sasidharan, Sumesh;Arunachalam, Veerappan;Subramaniam, Shanmugam
    • Nuclear Engineering and Technology
    • /
    • v.49 no.1
    • /
    • pp.254-266
    • /
    • 2017
  • Finite-element analysis based on elastic-perfectly plastic material was conducted to examine the influence of structural deformations on collapse loads of circumferential through-wall critically cracked $90^{\circ}$ pipe bends undergoing in-plane closing bending and internal pressure. The critical crack is defined for a through-wall circumferential crack at the extrados with a subtended angle below which there is no weakening effect on collapse moment of elbows subjected to in-plane closing bending. Elliptical and semioval cross sections were postulated at the bend regions and compared. Twice-elastic-slope method was utilized to obtain the collapse loads. Structural deformations, namely, ovality and thinning, were each varied from 0% to 20% in steps of 5% and the normalized internal pressure was varied from 0.2 to 0.6. Results indicate that elliptic cross sections were suitable for pipe ratios 5 and 10, whereas for pipe ratio 20, semioval cross sections gave satisfactory solutions. The effect of ovality on collapse loads is significant, although it cancelled out at a certain value of applied internal pressure. Thinning had a negligible effect on collapse loads of bends with crack geometries considered.

Diagnosis and Monitoring of Socket Welded Pipe Damaged by Bending Fatigue Using Acoustic Emission Technique (음향방출법을 이용한 굽힘피로 손상된 소켓용접배관의 진단 및 감시)

  • Kim, C.S.;Oh, S.W.;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.28 no.4
    • /
    • pp.323-330
    • /
    • 2008
  • High cycle bending fatigue of socket welded small bore pipe was characterized, and also the fatigue crack initiation of small bore pipe was monitored in situ by the acoustic emission (AE) technique. The STS 316L stainless steel specimens were prepared by gas tungsten arc welding (GTAW) process having the artificial defect (i.e., lack of penetration) and defect free at the root. The fatigue failure was occurred at the loc for high stress and root for relatively low stress. The crack initiation cycles ($N_i$) was defined to the abrupt increase in AE counts during the fatigue test, and then the cracks were observed by the radiographic test and electron microscope before and after the fatigue crack initiation cycles. The socket welded pipe damaged by bending fatigue was studied regarding the welding defect, failure mode, and crack initiation cycles for the diagnosis and monitoring.