• Title/Summary/Keyword: Pinion

Search Result 176, Processing Time 0.996 seconds

Fundamental Study for Ocean Wave Energy Converter Using a Rack-Pinion Gear Based One-way Mechanism (일방향 기구 기반 랙-피니언 기어를 이용한 병진형 파력발전장치에 대한 기초연구)

  • Lee, Junkyoung;Cho, Sungil;Lee, Sehan;Lee, Sangchun;No, Hyunchul
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2011.05a
    • /
    • pp.167.1-167.1
    • /
    • 2011
  • Sustainable energy generation is becoming extremely imperative due to the expected limitations in current energy resources and to reduce pollution. Especially, because of its considerable energy potential, ocean wave energy has been investigated with regard to power generation. To develop large high power wave generator system, it is important to make a small scale proto type and to test that. Thus the objective of this research is to examine the characteristics of a mechanically excited generator system having small power capacity experimentally. The water reservoir (4 m length, 1.5 m width and 1.8 m depth) having a wave maker to make arbitrary height and period of the water wave was made. The proto type consists of three main parts; a buoy, rack-pinion base one-way mechanism, and a wave generator(Fig.1). The water wave is going up and down and the hexahedron buoy is following the wave. The rack gear attached to the buoy is also going up and down to roll the pinion connected to an electric generator then it produces electricity. The experiments were performed with several conditions of water waves, and the power outputs over 30 W could be measured for some conditions. In future works, to achieve higher performance for the proto type, the effects of primary parameters (buoy shape and mass, etc.) on the system efficiency will be identified.

  • PDF

Case Study of Tribological Failure Characteristics in Automotive Steering System (자동차 조향장치의 트라이볼로지적 고장특성에 관한 사례연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon;Cho, Seung-Hyun
    • Tribology and Lubricants
    • /
    • v.26 no.1
    • /
    • pp.61-67
    • /
    • 2010
  • The purpose of this paper is to study and analyze the failure examples on tribological characteristics of an automotive steering system. In this failure study, the grease leakage may stick leaked grease, dust, and wear particles between pinion and rack gears in mechanical steering system. In the case of seal failures such as a rod seal, o-ring and oil seals, the gear box and oil pump do not operate properly due to lack of oils. This means that oil pump does not supply a working fluid and produce a normal oil pressure of the steering system. This leads to leak a working fluid from the seals and produce a wear between pinion and rack gears. Especially, the leaked oil is usually mixed with internal wear particles and foreign dust/fine sands. Thus no leakage of working oils is very important design concepts, which is strongly related to the sealing components and smoothly operating of the mechanical friction parts of power steering system.

Design and Meshing Analysis of a Non-involute Internal Gear for Counters (계수기용 비인벌류트 치형의 내치차 설계와 물림해석)

  • Lee, Sung-Chul
    • Tribology and Lubricants
    • /
    • v.30 no.4
    • /
    • pp.212-217
    • /
    • 2014
  • A counter gear transmits the rotation angle, so the angular velocity ratio of the gear does not necessarily need to be constant in the meshing process. As a pinion has a small number of teeth when combined with an internal gear for counters, tooth interference can occur with the use of an involute curve. This paper introduces circular arcs that represent a tooth profile and fillet for the profile design of a pinion through the combination of arcs with lines. The straight line of a rack tooth represents the profile of a mating internal gear. Thus, the circular arc and line maintain contact during the rotation of the counter gear. This paper presents an analysis of the meshing of the circular arc tooth and rack tooth along with the properties of the counter gear, such as the change in rotational velocity and amount of backlash. The contact ratio of the counter gear is 1 because the tooth contact occurs between circular arcs and line. The initial position of tooth contact, which denotes the simultaneous contact of two teeth, is found. As the rotation of the pinion, only one tooth keeps the contact situation. This meshing property is analyzed by the geometrical constraints of the tooth profile in contact and the results are presented as graphical diagrams in which tooth-arc movements are superimposed.

Mechanical Properties of Surface Densified PM Gears (표면치밀화 기술에 의해 제조된 소결 기어의 기계적 특성)

  • Kim, Ki-Jung;Kim, Ki-Bum;Lee, Doo-Hwan;Park, Jong-Kwan;Jeong, Dong-Guk
    • Journal of Powder Materials
    • /
    • v.19 no.3
    • /
    • pp.189-195
    • /
    • 2012
  • A novel PM (powder metallurgy) steel for automotive power-train gear components was developed to reduce manufacturing cost, while meeting application requirements. The high-density PM steel was manufactured by mixing using special Cr-Mo atomized iron powders, high-pressure compaction, and sintering. Tensile strength, charpy impact, bending fatigue, and contact fatigue tests for the PM steel were carried out and compared to conventional forged steel. Pinion gears for auto-transmission were also manufactured by helical pressing, sintering, and surface densification process. In order to evaluate the durability of the PM parts, auto-transmission durability tests were performed using dynamometer tests. Results showed that the PM steel fulfilled the requirements for pinion gears indicating suitable tensile, bending fatigue, contact fatigue strengths and improved gear tooth profile. The PM gears also showed good performance during the transmission durability tests. As a result, the PM gears showed significant potential to replace the conventional forged steel gears manufactured by tooth machining (hobbing, shaving, and grinding) processes.

Development of Speed Reducer Integrated Driving system Apply to Vehicle Window Motor (차량용 윈도우 모터를 적용한 감속기 일체형 구동부 개발)

  • Youm, Kwang-Wook;Ham, Seong-Hun
    • Journal of Power System Engineering
    • /
    • v.20 no.1
    • /
    • pp.57-62
    • /
    • 2016
  • In this study, design the core part of the driving of the robot. The power of the driving is window motor for automobiles obtained by using a method of directly to the motor shaft of the worm gear type. The decelerator consists of a worm gear to receive power from the motor shaft, Helical gear contact to worm gear, a pinion gear to be connected in line with the helical gear, and an output shaft to be engaged to the pinion gear. Drive system by using the power from the motor shaft based on the deceleration gear designed by the gear ratio set by the gear teeth increases the torque.

Steering Model for Vehicle Dynamic Analysis (차량 동력학 해석을 위한 조향장치 모델링)

  • Tak, Tae-Oh;Kim, Kum-Cheol;Yoon, Jung-Rak
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.16 no.12
    • /
    • pp.214-221
    • /
    • 1999
  • In this research, a power-assisted steering system is modeled as a part of a full vehicle dynamic model. The dynamic model of the steering system incorporates hydraulic and dynamic relations between major parts of a steering system, such as steering column, control valve, rack and pinion gear. Through an experimental setup of the steering system, the steering system model is validated. The steering model is included in a full vehicle dynamic model of a car, where kinematic relations between steering and suspension system are defined, and various simulations are performed to evaluate the performance of steering system in conjunction with overall dynamic performance of the vehicle.

  • PDF