• 제목/요약/키워드: Pilot plant

검색결과 717건 처리시간 0.023초

알루미늄 페드로스 재활용 파일롯트플랜트 시운전 결과 (Test Run of the Pilot Plant for Recycling of the Waste Aluminum Dross)

  • 박형규;이후인;최영윤
    • 자원리싸이클링
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    • 제14권4호
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    • pp.41-46
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    • 2005
  • 알루미늄 폐드로스는 알루미늄 용해 시에 발생되는 주요 폐기물로서 주요 성분은 알루미늄이며 또한 상당량의 금속 알루미늄이 잔류한다. 본 연구에서는 국내 재생 알루미늄업체에서 발생된 알루미늄 폐드로스를 수산화나트륨 용액으로 침출하여 폐드로스 중의 잔류 알루미늄을 용액 상으로 침출, 분리시키고, 침출용액 중에서 알루미늄 성분을 수산화알루미늄으로 회수하였으며 침출 여과 시에 발생된 폐드로스 잔사는 수세, 건조, 배소 과정을 거쳐 알루미나질 세라믹 원료로 재활용하였다. 또한, 1일 4톤의 알루미늄 폐드로스를 처리할 수 있는 규모의 파일롯트 플랜트를 건설하였으며, 시운전을 통하여 개발기술의 재현성을 확인함으로써 연구결과의 상용화 가능성을 제시하였다.

이산화탄소 5 ton/day 흡수분리 Pilot Plant 운전 특성 (The Operational Characteristics of CO2 5 ton/day Absorptive Separation Pilot Plant)

  • 오민규;박소진;한근희;이종섭;민병무
    • Korean Chemical Engineering Research
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    • 제50권1호
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    • pp.128-134
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    • 2012
  • 석탄화력 발전소의 연소 배가스를 시간당 1,000 $Nm^3$을 처리할 수 있는 이산화탄소 분리용 pilot plant를 설치하여 화학흡수제인 mono-ethanolamine(MEA)과 2-amino-2-methyl-1-propanol(AMP)를 이용해서 운전특성을 연소 배가스 유량과, 흡수용액 순환유량을 주 실험변수로 분석하였다. MEA 20 wt%를 기준으로 연소 배가스 유량이 100 $m^3/hr$ 감소할수록 이산화탄소 제거율이 평균 6.7% 증가하였으며 흡수용액 순환유량이 1,000 kg/hr 증가에 따라 이산화탄소 제거율은 약 2.8% 상승하였고 $110^{\circ}C$ 재가열기 온도에서 90% 이상의 이산화탄소 제거효율을 나타냈다. MEA가 AMP보다 높은 제거효율을 보였고 MEA(20 wt%) 실험에서 이산화탄소의 제거율이 75.5%인 ASPEN plus의 모사 결과보다 10% 높은 85.5%로 나타났다.

Microfiltration/ultrafiltration polyamide-6 membranes for copper removal from aqueous solutions

  • El-Gendi, Ayman;Ali, Sahar;Abdalla, Heba;Saied, Marwa
    • Membrane and Water Treatment
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    • 제7권1호
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    • pp.55-70
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    • 2016
  • Microfiltration/ultrafiltration (MF/UF) Adsorptive polyamide-6 (PA-6) membranes were prepared using wet phase inversion process. The prepared PA-6 membranes are characterized by scanning electron microscopy (SEM), porosity and swelling degree. In this study, the membranes performance has examined by adsorptive removal of copper ions from aqueous solutions in a batch adsorption mode. The $PA-6/H_2O$ membranes display sponge like and highly porous structures, with porosities of 41-73%. Under the conditions examined, the adsorption experiments have showed that the $PA-6/H_2O$ membranes had a good adsorption capacity (up to 120-280 mg/g at the initial copper ion concentration ($C_0$) = 680 mg/L, pH7), fast adsorption rates and short adsorption equilibrium times (less than 1.5-2 hrs) for copper ions. The fast adsorption in this study may be attributed to the high porosities and large pore sizes of the $PA-6/H_2O$ membranes, which have facilitated the transport of copper ions to the adsorption. The results obtained from the study illustrated that the copper ions which have adsorbed on the polyamide membranes can be effectively desorbed in an Ethylene dinitrilotetra acetic acid Di sodium salt ($Na_2$ EDTA) solution from initial concentration (up to 92% desorption efficiency) and the PA-6 membranes can be reused almost without loss of the adsorption capacity for copper ions. The results obtained from the study suggested that the $PA-6/H_2O$ membranes can be effectively applied for the adsorptive removal of copper ions from aqueous solutions.

회동수원지의 정수처리 공정을 위한 DAF pilot plant 운영 성능평가 (Operation evaluation of DAF pilot plant for water treatment process in Hoedong Reservoir)

  • 맹민수;;김동현;신귀암;독고석
    • 상하수도학회지
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    • 제34권6호
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    • pp.463-471
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    • 2020
  • A 1,000 ㎥/d DAF(dissolved air flotation) pilot plant was installed to evaluate the performance of the floating process using the Nakdong River. Efficiency of various DAF operations under different conditions, such as hydraulic loading rate, coagulant concentration was evaluated in the current research. The operation conditions were evaluated, based on the removal or turbidity, TOC(total organic carbon), THMFP(trihalomethane formation potential), Mn(manganese), and Al(aluminum). Also, particle size analysis of treated water by DAF was performed to examine the characteristics of particles existing in the treated water. The turbidity removal was higher than 90%, and it could be operated at 0.5 NTU or less, which is suitable for the drinking water quality standard. Turbidity, TOC, and THMFP resulted in stable water quality when replacing the coagulant from alum to PAC(poly aluminum chloride). A 100% removal of Chl-a was recorded during the summer period of the DAF operations. Mn removal was not as effective as where the removal did not satisfy the water quality standards for the majority of the operation period. Hydraulic loading of 10 m/h, and coagulant concentrations of 40 mg/L was determined to be the optimal operating conditions for turbidity and TOC removal. When the coagulant concentration increases, the Al concentration of the DAF treated water also increases, so coagulant injection control is required according to the raw water quality. Particle size distribution results indicated that particles larger than 25 ㎛ showed higher removal rates than smaller particles. The total particel count in the treated water was 2,214.7 counts/ml under the operation conditions of 10 m/h of hydraulic loading rate and coagulant concentrations of 60 mg/L.

소규모 수소 액화 시스템을 활용한 파일럿 플랜트의 기체 전환 공정 시스템 구축에 관한 연구 (A Study on the Construction of the Gas Conversion Process System for a Pilot Plant Using a Small-scale Hydrogen Liquefaction System)

  • 서영민;노현우;구태형;고락길;하동우
    • 한국수소및신에너지학회논문집
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    • 제35권4호
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    • pp.353-362
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    • 2024
  • In this study, several studies were conducted on the construction of gas conversion process system for a pilot plant using a small-scale hydrogen liquefaction system. The pilot plant considered in this study includes a liquefier, a storage tank, an evaporator, a gas booster, and a gas storage tank. First, the suspected leak area of the container was checked using the sprayed method of helium gas. The small-scale hydrogen liquefaction system was designed based on the analysis results of the pre-cooling system and the liquefaction system. Additionally, the program was developed to maintain pressure within vessel for an automatic production of liquid hydrogen. The evaporator for liquid hydrogen was manufactured based on the designed analysis data, and the pollution of gas in the vessel was analyzed through a gas recovery line system.

에너지 자립형 MBR, A/O 공정의 효율 평가 (Efficiency evaluation of MBR, A/O processes utilizing self-sufficient energy)

  • 임세택;김진근
    • 상하수도학회지
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    • 제28권3호
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    • pp.305-314
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    • 2014
  • A pilot plant (Q=5 $m^3/d$) study was implemented for small and medium sized personal wastewater treatment plant effluent to evaluate MBR and A/O processes utilizing self-sufficient energy composed of wind and solar energy. The removal efficiencies of BOD, SS, turbidity and color were sufficient for legal water quality standards for gray water. However, those of nitrogen and phosphorus could not meet legal regulations which suggested that further removal of those contaminants were needed for reuse of the treated water. Self-sufficient energy rate was 100 % for the pilot plant due to excessive design capacity. In this research, wind and solar energy system was applied considering geological characteristics, which significantly improved energy self-sufficiency. Substantial improvement on energy self-sufficiency can be obtained by optimized investment and operation at a full scale wastewater treatment plant.

분리막을 이용한 혐기성 소화가스로부터 온실가스 회수저감 기술 (Capture and Reduction Technology of Greenhouse Gas Using Membrane from Anaerobic Digester Gas)

  • 황철원;정창훈
    • 한국환경과학회지
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    • 제20권10호
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    • pp.1233-1241
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    • 2011
  • The main objective of this experimental investigation was $CH_4$ recovery from biogas generated in municipal and wastewater treatment plant. The polysulfone hollow fiber membrane was prepared in order to investigate the permeation properties of $CH_4$ and $CO_2$. Permeability of $CO_2$ in Polysulfone membrane was 11-fold higher than of $CH_4$ gas. A membrane pilot plant for upgrading biogas was constructed and operated at a municipal wastewater treatment plant. The raw biogas contained 66 ~ 68 Vol % $CH_4$, the balance being mainly $CO_2$. The effect of the operating pressure of feed and permeate side and feed flowrate on $CH_4$ recovery concentration and efficiency were investigated with double stage membrane pilot plant. The $CH_4$ concentration in the retentate stream was raised in these tests to 93 Vol % $CH_4$.

석탄 및 폐기물로부터 합성가스 제조를 위한 가스화용융 Pilot Plant 운전특성 (Operation Characteristics of Gasification/Melting Pilot Plants for Synthesis Gas Production using Coal and Waste)

  • 정석우;윤용승;유영돈
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2005년도 춘계학술대회
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    • pp.561-564
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    • 2005
  • Gasification has been regarded as a very important technology to decrease environmental pollution and to obtain higher efficiency. The gasification process converts carbon containing feedstock into a synthesis gas, composed primarily of CO and $H_2$. And the synthesis gas can be used as a source for power generation or chemical material production. Through more than nine years, IAE developed and upgraded several gasification/melting pilot plant system, and obtained a good quality synthesis gas. This paper illustrates the gasification characteristics and operation results of two 3 ton/day synthesis gas production facilities. One is entrained-bed slagging type coal gasifier system which is normally operated in the temperature range of $1,400\~1,450^{\circ}C,\;8\~10$ bar pressure. And the other is fixed-bed type gasification/melting furnace system using MSW and industrial wastes as a feedstock.

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Pilot plant 규모 유동충 소각로의 제지 슬러지 소각 용량에 관한 실험적 연구 (Experimental study on the capacity of pilot scale FBC for paper sludge)

  • 라승혁;문동진;강경태;신동훈;황정호
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2002년도 제24회 KOSCO SYMPOSIUM 논문집
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    • pp.199-203
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    • 2002
  • In this paper, the effects of water contents on combustion characteristics of paper sludge and capacity of fluidized bed combustor(FBC) were investigated using 0.26m diameter, 1.75m height pilot-plant scale combustor. Combustion tests of paper sludge containing water contents between 40wt% and 50wt% were performed. The temperature and emission variation, the pressure inside combustor were measured to monitor the fluidization quality. The experimental results showed that 30kg/hr feeding rate of sludge containing water up to 45wt% was preferable for this system. Sludge loading rate, heat release rate were calculated from experimental data as major parameters showing FBC capacity. Comparsion with sludge loading rate from other source was also performed

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Recycling Technology of Waste Product in Electro Galvanizing Line of Steel Company

  • Lee, Jae-Young;Lee, H. H.;Kim, D. Y.;J. G. Sohn
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.281-285
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    • 2001
  • This technology Provides an economical Production of high value added goods applicable to electro chemicals by recycling of waste products in EGL(Electro Galvanizing Line). The waste products produced in EGL contain potassium chloride (KCI), nickel and zinc. Highly pure KCI and Zinc Chloride which are raw material of electro plating, can be produced by the development of the recycling process. The scope of this study ranges from laboratory experiments to pilot test in plant. We have developed the whole process of recycling technology such as purification method of waste products, fabrication methods of electro chemicals, basic design of plant, pilot scale production and evaluation of pilot goods, Developed electro chemicals were pure enough to satisfy the specification of steel company.

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