• Title/Summary/Keyword: Pilot Plant Scale

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A Study on a Small-scale Wastewater Treatment System Using MBR and IPNR (MBR과 IPNR을 이용한 소규모 하수처리 시스템에 관한 연구)

  • Kim, Young-Hee;Jo, Eun-Young;Yeo, In-Seol;Park, Seung-Min;Park, Chan-Gyu
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.2
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    • pp.37-42
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    • 2015
  • In the purpose of this study, we investigate the characteristics of the pilot-scale wastewater treatment system applied to BAF, MBR and IPNR as examining the removal efficiency of organic pollutants and operating factors in small decentralized wastewater treatment systems, and operating factors. For long-term operation period of more than nine months, pilot-scale plant operating results appeared very stable. This results were the removal efficiency of BOD was 80.3% above and removal efficiency of COD with an average of about 91.0%, satisfied the final effluent water quality standards. TN in the final effluents was the average concentration of 7.9 mg/L, was satisfactory water quality standards 10 mg/L of TN.

A Study on Operating Condition of Test-Bed Plant using Membrane filtration of D Water Treatment Plant in Gwang-Ju (D정수장 정밀여과막 실증플랜트의 최적 운전조건 연구)

  • Yang, Hyung-Jae;Yi, Seung-Hoon;Moon, Kyung-Ran
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.3
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    • pp.155-163
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    • 2017
  • Membrane filtration has become more popular in drinking water treatment recently, since the filtration can control not only particulate matters but also pathogenic microorganisms such as giardia and cryptosporidium very effectively. Pilot-scale ($120m^3/d$ of treatment capacity) and test-bed ($25,000m^3/d$ of treatment capacity) microfiltration experiments were conducted to find optimum operating mode and the critical flux. Optimum operating mode of pilot-test was assessed as inflow 1.0 min, filtration 36.5 min, air backwash 0.9 min, backwash 1.0 min and outflow 1.0 min with 50 LMH ($L/min{\cdot}m3^$) of critical flux. Critical Flux was calculated to be $50L/m^2-h$ (within TMP 0.5 bar) based on the increase formula of the transmembrane pressure difference according to the change of time at Flux 20, 40, 56 and 62 LMH in pilot operation. Chemical cleaning was first acid washed twice, and alkali washing was performed secondarily, and a recovery rate of 95% was obtained in the test-bed plant. The results of operating under these appropriate conditions are as follows. Turbidity of treated water were 0.028, 0.024, 0.026 and 0.028 NTU in spring, summer, autumn and winter time, respectively. Microfiltration has superior treatment capability and performance characteristics in removing suspended solids and colloidal materials, which are the main cause of turbidity and important carrier of metal elements, and it has shown great potential in being an economically substitute to traditional processes (sand filtration).

유동층연소(FBC) 기술의 연구개발 현황

  • 채재우
    • Journal of the KSME
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    • v.23 no.6
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    • pp.412-418
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    • 1983
  • 유동층 연소기술은 선진 각국에서 다투어 개발하고 있는 최첨단 연소기술이나 국내에서 연구되기 시작한 것은 1979년 KAIST의 직경 10"의 원통형 유동층 연소로 제작을 시초로, 그 후 정부 주도하에 정부출연연구소를 중심으로 하여 상압 유동층 연소의 대규모 공정개발을 목표로 하여 기초연구를 끝내, 이미 0.1ton/hr의 pilot plant를 건설, 현재 가동중에 있으며, 그 결과를 기초로하여 1984년 10배의 확대(1ton/hr), 1986년에는 상용화 규모인 10ton/hr의 demonstration plant설치를 계획중에 있는데, 이와같이 단계적인 확장 이유는 scale-up에 있어 최적 운전조건을 위한 많은 기술의 축적이 필요하기 때문이다. 한편 근자에 와서, 각 대학과 일반업체에서도 많은 관심을 가지고 연구에 힘을 기울이고 있는데, 동양화학(주)에서는 120ton/hr의 열병합 FBC 건설을 핀랜드 기술진과 추진하고 있으며 본 연구실에서도 고유황 벙커C유의 유동층 연소를 위해 banch scale 연소로를 제작하여 연구를 수행중에 있다.에 있다.

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A Pilot Study on Air Flotation Processes for Retrofitting of Conventional Wastewater Treatment Facilities (하수처리시설의 Retrofitting을 위한 파일럿 규모 공기부상공정 연구)

  • Park, Chanhyuk;Hong, Seok-Won;Lee, Sanghyup;Choi, Yong-Su
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.3
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    • pp.329-336
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    • 2008
  • The pilot study was conducted to evaluate the applicability of air flotation(AF) processes combined with biological nutrient removal(BNR) for the retrofitting of conventional wastewater treatment facilities. The BNR system was operated in pre-denitrification and intermittent aeration; developed ceramic membrane diffusers were installed to separate the solid-liquid of activated sludge at the bottom of a flotation tank. Before performing a pilot scale study, the size distribution of microbubbles generated by silica or alumina-based ceramic membrane diffusers was tested to identify the ability of solid-liquid separation. According to the experimental results, the separation and thickening efficiency of the alumina-based ceramic membrane diffuser was higher than the silica-based ceramic membrane diffuser. In a $100m^3/d$ pilot plant, thickened and return sludge concentration was measured to be higher than 15,000mg SS/L, therefore, the MLSS in the bioreactor was maintained at over 3,000mg SS/L. The effluent quality of the AF-BNR process was 4.2mg/L, 3.7mg/L, 10.6mg/L and 1.6mg/L for $BOD_5$, SS, T-N and T-P, respectively. Lastly, it was revealed that the unit treatment cost by flotation process is lower than about $1won/m^3$ compared to a gravity sedimentation process.

Optimization of TDA Recycling Process for TDI Residue using Near-critical Hydrolysis Process (근임계수 가수분해 공정을 이용한 TDI 공정 폐기물로부터 TDA 회수 공정 최적화)

  • Han, Joo Hee;Han, Kee Do;Jeong, Chang Mo;Do, Seung Hoe;Sin, Yeong Ho
    • Korean Chemical Engineering Research
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    • v.44 no.6
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    • pp.650-658
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    • 2006
  • The recycling of TDA from solid waste of TDI plant(TDI-R) by near-critical hydrolysis reaction had been studied by means of a statistical design of experiment. The main and interaction effects of process variables had been defined from the experiments in a batch reactor and the correlation equation with process variables for TDA yield had been obtained from the experiments in a continuous pilot plant. It was confirmed that the effects of reaction temperature, catalyst type and concentration, and the weight ratio of water to TDI-R(WR) on TDA yield were significant. TDA yield decreased with increases in reaction temperature and catalyst concentration, and increased with an increase in WR. As a catalyst, NaOH was more effective than $Na_2CO_3$ for TDA yield. The interaction effects between catalyst concentration and temperature, WR and temperature, catalyst type and reaction time on TDA yield had been defined as significant. Although the effect of catalyst concentration on TDA yield at $300^{\circ}C$ as subcritical water was insignificant, the TDA yield decreased with increasing catalyst concentration at $400^{\circ}C$ as supercritical water. On the other hand, the yield increased with an increase in WR at $300^{\circ}C$ but showed negligible effect with WR at $400^{\circ}C$. The optimization of process variables for TDA yield has been explored with a pilot plant for scale-up. The catalyst concentration and WR were selected as process variables with respect to economic feasibility and efficiency. The effects of process variables on TDA yield had been explored by means of central composite design. The TDA yield increased with an increase in catalyst concentration. It showed maximum value at below 2.5 of WR and then decreased with an increase in WR. However, the ratio at which the TDA yield showed a maximum value increased with increasing catalyst concentration. The correlation equation of a quadratic model with catalyst concentration and WR had been obtained by the regression analysis of experimental results in a pilot plant.

Removal and Decomposition of Impurities in Wastewater From the HyBRID Decontamination Process of the Primary System in a Nuclear Power Plant (원전 일차계통 HyBRID 제염공정 발생 폐액 내 불순물 제거 및 분해)

  • Eun, Hee-Chul;Jung, Jun-Young;Park, Sang-Yoon;Park, Jeong-Sun;Chang, Na-On;Won, Hui-Jun;Sim, Ji-Hyoung;Kim, Seon-Byeong;Seo, Bum-Kyoung
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.17 no.4
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    • pp.429-435
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    • 2019
  • Decontamination wastewater generated from the HyBRID decontamination process of the primary system in a nuclear power plant contains impurities such as sulfate ions, metal ions containing radioactive nuclides, and hydrazine (carcinogenic agent). For this reason, it is necessary to develop a technology to remove these impurities from the wastewater to a safe level. In this study, it has been conducted to remove the impurities using a decontamination wastewater surrogate, and a treatment process of the HyBRID decontamination wastewater has been established. The performance and applicability of the treatment process have been verified through 1 L scale of replicates and a pilot scale (300 L/batch) test.

Road Runoff Treatment using Pilot Scale-NPS Treatment Plant Filling up Expended Polypropylene Media (발포고분자여재가 충전된 파일럿 규모의 비점오염물질 처리장치를 이용한 도로 강우유출수 처리)

  • Kim, Seogku;Oh, Hyecheol;Ahn, Jaehwan
    • Journal of Korean Society of Environmental Engineers
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    • v.36 no.10
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    • pp.711-718
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    • 2014
  • Investigated the processing characteristics of the pollutants and runoff due to storm events in the actual application of the road fields and a Non-Point Sources (NPS) pilot scale equipment. This phenomenon has occurred in the influent bypass the blockage occurs after 90 min the expended polymeric media was filled with filtered column. When entering a treatment tank SS 200 mg/L or more high concentration of effluent treatment efficiency was reduced from the reaction time 60 min. Influent concentration less then SS 180 mg/L was stable handling. The $COD_{Cr}/SS$ ratio were analyzed with 0.67, median value. Showed 92.1% and 82.3% respectively with an average removal rate of the SS and the $COD_{Cr}$. If the influent concentration of TP is the 0.5 mg/L or less, the quality of the treated water is 0.1 mg/L levels were expressed in a stable process. And when entering the 1.0 mg/L or more of the treated water, had a greater than average 0.2 mg/L. If the influent concentration of TN is 4~10 mg/L, the treatment water quality level was kept a 1.5~3.0 mg/L. The average removal efficiency of TP and TN respectively 73.9%, 50.4%.

A New large-scale Pre-purification for Peroxidase from Plant Cell Cultures (식물세포 배양으로부터 Peroxidase 대량 정제를 위한 전처리 공정 개발)

  • 표상현
    • KSBB Journal
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    • v.15 no.4
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    • pp.342-345
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    • 2000
  • A novel pre-purification method was developed for producing peroxidase to guarantee high purity and yield from plant cell cultures in large-scale process. This method was a simple and efficient procedure for the isolation and pre-purification of peroxidase from the biomass consisting of active clay treatment followed by cationic exchange chromatography. The use of active clay in the pre-purification process allows for rapid and efficient separation of peroxidase from interfering compounds and dramatically increases yield and purity of crude peroxidase for purification steps compared to alternative processes. This pre-purification process serves to minimize the buffer usage size and complexity of the HPLC operations for peroxidase purification. This process is readily scalable to a pilot plant and eventually to a production environment where mass production of material are expected to be produced.

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Development of PTFE Membrane Bio-reactor (MBR) for Integrating Wastewater Reclamation and Rainwater Harvesting (PTFE막을 이용한 빗물 중수 통합형 MBR 시스템 개발 및 성능 평가)

  • Lee, Taeseop;Kim, Youngjin;Ham, Sangwoo;Hong, Seungkwan;Park, Byungjoo;Shin, Yongil;Jung, Insik
    • Journal of Korean Society on Water Environment
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    • v.28 no.2
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    • pp.269-276
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    • 2012
  • The surface characteristics and performance of PTFE (polytetrafluoroethylene) hollow fiber membranes have been systematically investigated at lab- and pilot-scale to assess their application to membrane-bioreactor, particularly for integrating wastewater reclamation and rainwater harvesting. The PTFE membrane expressed some surface features, such as hydrophobicity, which might enhance membrane fouling. However, lab-scale performance and cleaning experiments under various conditions demonstrated that the PTFE membrane could produce the desirable water flux with good cleaning efficiency, implying easy operation and maintenance due to superior chemical resistance of PTFE membranes. Most of effluent water qualities were met with Korean standard for discharge and reuse, except color. Color level was further reduced by blending with rainwater at 75:25 ratio. Based on the lab-scale experimental results, the pilot plant was designed and operated. Pilot operation clearly showed sTable performance with satisfactory water quality, suggesting that PTFE membrane could be applied for decentralized MBR integrated with rainwater use.

Purification Technology in Closed Water like a Reservoir and Pond using Oxygen Solubilized Device and Standardized Microorganism Culture System (산소용해수와 미생물제재를 이용한 호소 및 폐쇄수역의 정화기술)

  • Seo, Seong-nyeo;Kim, Young-taek;Park, Chul-hwi
    • Journal of Korean Society on Water Environment
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    • v.21 no.2
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    • pp.118-124
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    • 2005
  • The oxygen solubilized device(O.S.D) and standardized microorganism culture system is more efficient than physical and chemical purification techniques in closed water. This study was to determine how the O.S.D and standardized culture system is efficient in purification capacity in closed water based on the lab scale and pilot plant. In the batch test, inducing the quantitative results from pilot plant operation condition, removal efficiency of COD and TN were about 48.3% and 35% respectively, while SS and chlorophyll-a were 94.9% and 68.7%. The pilot plant results showed that suspended solid(SS) and chlorophyll-a removal efficiency were 60% and 59% respectively, due to coagulation characteristics by standardized culture. Total nitrogen(TN) and total phosphorus(TP)showed good effect for the purification of target pond water quality from field data. Additionally, released velocity was determined in control condition of $5.31mgPO{_4}^{3-}{\cdot}m^{-2}{\cdot}day^{-1}$ and $2486.8mgCOD{\cdot}m^{-2}{\cdot}day^{-1}$. Otherwise, phosphate and COD reflux in the aeration and microorganism condition was showed $-9.95mgPO{_4}^{3-}{\cdot}m^{-2}{\cdot}day^{-1}$ and $-397.88mgCOD{\cdot}m^{-2}{\cdot}day^{-1}$. This technology is the most effective not only removal of SS and chlorophyll-a but also control of phosphate and COD release which is very important phenomena in evaluating water quality in closed water like a reservoir and pond.