• Title/Summary/Keyword: Pilot Plant Scale

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Evaluation of the Nutrient Removal Performance of the Pilot-scale KNR (Kwon's Nutrient Removal) System with Dual Sludge for Small Sewage Treatment (소규모 하수처리를 위한 파일럿 규모 이중슬러지 KNR® (Kwon's nutrient removal) 시스템의 영얌염류 제거성능 평가)

  • An, Jin-Young;Kwon, Joong-Chun;Kim, Yun-Hak;Jeng, Yoo-Hoon;Kim, Doo-Eon;Ryu, Sun-Ho;Kim, Byung-Woo
    • Clean Technology
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    • v.12 no.2
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    • pp.67-77
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    • 2006
  • A simple dual sludge process, called as $KNR^{(R)}$ (Kwon's Nutrient Removal) system, was developed for small sewage treatment. It is a hybrid system that consists of an UMBR (Upflow multi-layer bioreactor) as anaerobic and anoxic reactor with suspended denitrifier and a post aerobic biofilm reactor, filled with pellet-like media, with attached nitrifier. To evaluate the stability and performance of this system for small sewage treatment, the pilot-scale $KNR^{(R)}$ plant with a treatment capacity of $50m^3/d$ was practically applied to the actual sewage treatment plant, which was under retrofit construction during pilot plant operation, with a capacity of $50m^3/d$ in a small rural community. The HRTs of a UMBR and a post aerobic biofilm reactor were about 4.7 h and 7.2 h, respectively. The temperature in the reactor varied from $18.1^{\circ}C$ to $28.1^{\circ}C$. The pilot plant showed stable performance even though the pilot plant had been the severe fluctuation of influent flow rate and BOD/N ratio. During a whole period of this study, average concentrations of $COD_{cr}$, $COD_{Mn}$, $BOD_5$, TN, and TP in the final effluent obtained from this system were 11.0 mg/L, 8.8 mg/L, 4.2 mg/L, 3.5 mg/L, 9.8 mg/L, and 0.87/0.17 mg/L (with/without poly aluminium chloride(PAC)), which corresponded to a removal efficiency of 95.3%, 87.6%, 96.3%, 96.5%, 68.2%, and 55.4/90.3%, respectively. Excess sludge production rates were $0.026kg-DS/m^3$-sewage and 0.220 kg-DS/kg-BOD lower 1.9 to 3.8 times than those in activated sludge based system such as $A_2O$ and Bardenpho.

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Estimation of Estrogenic Activity by E-screen Assay and Stepwise Analysis of Endocrine Disruptors in Pilot Sewage Treatment Plant (파일럿 규모의 하수 처리 공정별 E-screen Assay에 의한 에스트로겐 활성과 내분비계 장애물질의 농도 평가)

  • Lee, Ji-Ho;Park, Jong-Yol;Ra, Jin-Sung;Duong, Cuong N.;Lee, Byoung-Cheun;Kim, Sang-Don
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.7
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    • pp.697-703
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    • 2006
  • Endocrine disruptors were measured with GC/MS in effluents discharged from sewage treatment processes in pilot scale for the purpose of water reuse. From that analysis, we compared the removal rate of them by treatment processes. Nonylphenol was mainly detected in effluents and high concentration from 0.36 to 0.94 ${\mu}g/L$. $17{\beta}$-estradiol(E2) and $17{\alpha}$-ethynylestradiol(EE2) were detected as below the limit of detection in effluent. Endocrine disruptors were removed effectively in the range from 50 to 100% by treatment process. EC50 value($9.0{\times}10^{-3}$ M) of $17{\beta}$-estradiol(E2) by dose response curve of E-screen assay has higher than that of bisphenol A($2.736{\times}10^{-5}M$) and p-octylphenol($9.760{\times}10^{-6}$ M). These results showed that alkylphenols have lower relative estrogen potency than other estrogens such as $17{\beta}$-estradiol(E2). Calculated estrogenic activity(ng-EEQ/L) was 2 times higher than measured total estrogenic activity which estimated by E-screen assay. Moreover estrogenic activity of effluent by treatment process showed very low as below 1 ng-EEQ/L.

Integrated Eco-Engineering Design for Sustainable Management of Fecal Sludge and Domestic Wastewater

  • Koottatep, Thammarat;Polprasert, Chongrak;Laugesen, Carsten H.
    • Journal of Wetlands Research
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    • v.9 no.1
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    • pp.69-78
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    • 2007
  • Constructed wetlands and other aquatic systems have been successfully used for waste and wastewater treatment in either temperate or tropical regions. To treat waste or wastewater in a sustainable manner, the integrated eco-engineering designs are explained in this paper with 2 case studies: (i) a combination of vertical-flow constructed wetland (CW) with plant irrigation systemfor fecal sludge management and (ii) integrated CW units with landscaping at full-scale application for domestic wastewater treatment. The pilot-scale study of fecal sludge management employed 3 vertical-flow CW units, each with a dimension of $5{\times}5{\times}0.65m$ (width ${\times}$ length ${\times}$ media depth) and planted with cattails (Typha augustifolia). At the solid loading rate of 250 kg total solids (TS)/$m^2.yr$ and a 6-day percolate impoundment, the CW system could achieve chemical oxygen demand (COD), TS and total Kjeldahl nitrogen (TKN) removal efficiencies in the range of 80 - 96%. The accumulated sludge layers of about 80 - 90 cm was found at the CW bed surface after operating the CW units for 7 years, but no clogging problem has been observed. The CW percolate was applied to 16 irrigation Sunflower plant (Helianthus annuus) plots, each with a dimension of $4.5{\times}4.5m$ ($width{\times}length$). In the study, the CW percolate were fed to the treatment plots at the application rate of 7.5 mm/day but the percolate was mixed with tap water at different ratio of 20%, 80% and 100%. Based on a 1-year data of 3-crop plantation were experimented, the contents of Zn, Mn and Cu in soil of the experimental plots were found to increase with increasing in CW percolate ratios. The highest plant biomass yield and oil content of 1,000 kg/ha and 35%, respectively, were obtained from the plots fed with 20% or 50% of the CW percolate, whereas no accumulation of heavy metals in the plant tissues (i.e. leaves, stems and flowers) of the sunflower is found. In addition to the pilot-scale and field experiments, a case study of the integrated CW systems for wastewater treatment at Phi Phi Island (a Tsunami-hit area), Krabi province, Thailand is illustrated. The $5,200-m^2$ CW systems on Phi Phi Island are not only for treatment of $400m^3/day$ wastewater from hotels, households or other domestic activities, but also incorporating public consultation in the design processes, resulting in introducing the aesthetic landscaping as well as reusing of the treated effluent for irrigating green areas on the Island.

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Study on the Estimation Equation of Effluent Concentration from Constructed Wetland for Domestic Wastewater Treatment (생활오수 처리를 위한 인공습지의 처리수 수질 추정식에 관한 연구)

  • Yoon, C.G.;Kwun, S.K.;Jeon, J.H.
    • Journal of Korean Society on Water Environment
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    • v.16 no.4
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    • pp.491-499
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    • 2000
  • Effluent concentration estimation equations for treatment wetland were reviewed with 3 -year experimental data. Four equations from USEPA, WPCF, Kadlec and Knight, and this study were applied to the over 100 data points of 1996 to 1999 study at the pilot plant in Konkuk University. The system was a subsurface flow type and consisted of 60cm depth of sand and reeds, and it worked continuously including winter with domestic sewage from school building. Generally, all the equations demonstrated reasonable agreement with experimental data and they could be used for design process if selected carefully. Among them, the equation from this study showed the best fit for the data. The reason might be not only the equation was derived from the experimental data, but also it included plant coverage parameter in the equation while others did not Plant coverage was proved to be an important parameter in the prediction of the treatment wetland system, and its inclusion in the estimation equation could improve the accuracy. Although existing equations could be used in the wetland design, pilot plant experiment for the anticipated condition and subsequent equation development can provide more reliable equation. It takes time to obtain meaningful data from wetland system. Therefore, timely onset of well organized study is recommended before large scale application of treatment wetland system to either point or nonpoint source pollution abatement.

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Improvement of Pressurized MF Pretreatment in MF/RO Process for Reuse (하수방류수 재이용 MF/RO 공정에서 가압식 MF의 전처리 성능 향상 방안 연구)

  • Na, Yumee;Park, Yong-Min;Lee, Yang-Woo;Kim, Won Kyong;Kim, Ji-Tae;Cho, Il-Hyoung
    • Membrane Journal
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    • v.24 no.5
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    • pp.350-357
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    • 2014
  • Pressurized MF membranes are used to remove suspended solid and colloidal materials of wastewater treatment plant effluent as the pretreatment of RO in reuse water production process. Membrane operation data and pollutants removal efficiency are investigated using 100 t/d scale pilot plant in J wastewater treatment plant located in Namyangju city. 40 LMH flux of pressurized MF membrane are obtained in various turbidity and temperature condition. Coagulation of dissolved organic enables flux improvement of MF from 40 LMH to 60 LMH. Pressure drop of 1st RO elements rapidly increased after long-term pause, which is because the complex contamination of organic matter and ionic substances of pluming systems.

A Study on the Flux and Heat Transfer of Direct Contact Type Module Applied for a Pilot Scale Membrane Distillation Process (파일럿 규모 막 증발 공정 적용을 위한 직접 접촉식 모듈의 투과유속 및 열에너지 이동에 관한 연구)

  • Kim, Seung Hwan;Kim, Se Woon;Lee, Dong Woo;Cho, Jin Woo
    • Journal of Korean Society of Water and Wastewater
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    • v.31 no.3
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    • pp.229-236
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    • 2017
  • In this study, a direct contact membrane module was manufactured to be used in a pilot scale membrane distillation process to treat $3m^3/day$ of the digestate produced from anaerobic digestion of livestock manure. In order to investigate the performance of the membrane module, permeate flux was measured with and without spacer inside the module under various condition of temperature difference and cross flow velocity (CFV) through the membrane surfaces. Flux recovery rate after chemical cleaning was also investigated by applying three different cleaning methods. Additionally, thermal energy consumption was theoretically simulated based on actual pilot plant operation conditions. As results, we observed flux of the module with spacer was almost similar to the theoretically predicted value because the installation of spacer reduced the channeling effect inside the module. Under the same operating condition, the permeate flux also increased with increasing temperature difference and CFV. As a result of chemical in-line cleaning using NaOCl and citric acid for the fouled membranes, the recovery rate was 83.7% compared to the initial flux when NaOCl was used alone, and 87% recovery rate was observed when only citric acid was used. However, in the case of using only citric acid, the permeate flux was decreased at a rapid rate. It seemed that a cleaning by NaOCl was more effective to recover the flux of membrane contaminated by the organic matter as compared to a cleaning by citric acid. The total heat energy consumption increased with increasing CFV and temperature difference across the membrane. Thus, further studies should be intensively conducted to obtain a high permeate flux while keeping the energy consumption to a minimum for a practical application of membrane distillation process to treat wastewater.

A Study on the Chlorobenzene and Chlorophenol Behavior in Plasma Type Pyrolysis/Gasfication/Melting Process (플라즈마 방식 열분해 가스화용융시설의 공정별 클로로벤젠 및 클로로페놀 배출거동에 관한 연구)

  • Shin, Chan-Ki;Shin, Dae-Yun;Kim, Ki-Heon;Son, Ji-Whan
    • Journal of environmental and Sanitary engineering
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    • v.22 no.2
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    • pp.9-20
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    • 2007
  • The incineration process has commonly used for wastes amount reduction and thermal treatments of pollutants as the technologies accumulated. However, the process is getting negative public images owing to matter of hazardous pollutants emission. Specially dioxins became a main issue and were mostly emitted from municipal solid wastes incineration. In this reason, pyrolysis/gasification/melting process is presented as an alternative of incineration process. The pyrolysis/gasification/melting process, a novel technology, is middle of verification of commercial plant and development of technologies in Korea. But the survey about the pollutant emission from the process, and background data in these facilities is necessary. So in this survey, t is investigated that the behavior of chlorobenzenes and chlorophenols in plasma type pyrolysis/gasification/melting plant of pilot scale. We investigated discharging behavior of each phase of chlorobenzene through each process in the plsasma type pyrolysis/gasification/melting process. From this result, it was found that about 99 percent of particle-phase chlorobenzene was removed, but on the other hand gas-phase chlorobenzene was increased by about 600 percent through heat exchanger, flue gas cooling, system and semi dry absorption bag filter(SDA/BF). Also, this investigation presented that di-chlorobenzene(DCB) tri-chlorobenzene(TCB), tetra-chlorobenzene(TeCB), penta-chlorobenzene (PCB), except mono-chlorobenzene(MCB) and hexa-chlorobenzene(HCB) were increased through the flue gas cooling system and the semi dry absorption bag filter(SDA/BF). It was investigated that concentration of particle-phase chlorophenol was decreased by about 66 percent, but on the other hand, concentration of gas-phase chlorophenol was increased by about 170 percent through heat exchanger, flue gas cooling system, and semi dry absorption bag filter(SDA/BF). Also, it was found that di-chlorophenol(DCP), tri-chlorophenol(TCP), and penta-chlorophenol(PCP) were increased through the flue gas cooling system, and the semi dry absorption bag filter(SDA/BF). It can be considered that small-scale pilot facility and short investigation period might cause the concentration increase through the flue gas cooling system and the semi dry absorption bag filter(SDA/BF). A further study on real-scale pilot facility and accurate investigation may be required.

Technical Development of Flue Gas Control at Commercial Plant Using the Non-thermal Plasma Process (저온 플라즈마 공정을 이용한 상용설비의 배연가스 처리 기술개발)

  • Yoo, J.S.;Paek, M.S.;Kim, T.H.;Kim, J.I.;Kim, Y.S.;Choi, S.H.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.939-944
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    • 2001
  • For the application of simultaneous $DeSO_{2}\;&\;DeNO_{x}$ equipment using non-thermal plasma process to the industrial and power plants, the many types of plasma device and process were studied. The e-beam and pulsed plasma corona discharge process are outstanding for the study to apply commercial large-scale plant from among these. In this paper, non-thermal plasma of technical trends and the characteristics of system developed by Doosan heavy industries & construction Co., Ltd. are explained. We have researched pulsed plasma corona discharge process since 1994. At the basis of reasonable results for the pilot plant, we constructed the demonstration plant at a domestic coal-fired power plant in 1999, as the previous step for commercial use. In near future, enough information about designs and costs of commercial-size system will be obtained.

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Design and Assessment of an Oil-treatment Process for Bitumen Separation (비투멘 유체 분리를 위한 오일처리공정의 설계와 평가)

  • Jeong, Moon;Lee, Sang-Jun;Shin, Heung-Sik;Jo, Eun-Bi;Hwang, In-Ju;Kang, Choon-Hyung
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.3
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    • pp.5-9
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    • 2016
  • The purpose of this paper is to define criteria to be used as part of the engineering design for an oil sands plant equipped with the steam assisted gravity drainage process. In this effort, the oil treatment process of an oil sands plant on a pilot scale was focused for detailed investigation. The thermodynamic properties of the process fluid, which is mainly composed of bitumen and water, were estimated with the CPA model. The commercial tool aspen HYSYS was used for the analysis throughout this work along with the provided input data and some necessary assumptions. From the simulation results, the heat and mass balances for a 300 BPD plant were established in order to define standard data for its modular design. In particular, the basis of design for equipment size, heat transfer areas, capital cost and operation cost was extensively discussed.

Water Purification Using Hollow Fiber Microfiltration Membrane (막분리(膜分離)를 이용(利用)한 수도원수(水道原水)의 고도처리(高度處理)에 관한 연구(硏究))

  • Cho, Bong Yeon
    • Journal of Korean Society of Water and Wastewater
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    • v.7 no.2
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    • pp.1-8
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    • 1993
  • Constant rate permeat experiments using polyethylene hollow fiber membranes were conducted in order to treat dam water for potable purposes. The experiments consisted of two series. One series consisted of six bench scale apparatuses, each having a $0.4m^2$ nominal permeat area, which were applied in determining the optimum operating conditions. The other series was comprised of two pilot scale plant, each having a $40m^2$ nominal permeat area. Both series were operated for six months. Coagulant was not used in any of the experiments. To suppress an increase in differential pressure between the inlet and outlet of the membrane, a hydrophilic membrane was found to be better than a hydrophobic membrane. Also, permeat flux should not be more than 0.03m/h, and air bubbling-washing for 1 minute should be conducted at 180 minutes intervals or less.

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