• Title/Summary/Keyword: Pier Construction

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Design of Manipulator End Effectors for Pier Column Construction (교각 기둥시공을 위한 매니퓰레이터 엔드 이펙터 설계)

  • Chung, Taeil;Lee, Sang-Won;Lee, Sang-Yoon;Ryu, Jee-Hwan
    • The Journal of Korea Robotics Society
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    • v.16 no.3
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    • pp.207-215
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    • 2021
  • There is a risk of serious injury to workers who work at height in pier construction process. By using auto climbing formwork system that does not need to dismantle and reinstall formworks, it is possible to improve work efficiency and safety of workers. However, auto climbing formwork system still requires workers to work on a pier for rebar connection works and so on. In order to eliminate works by workers on the pier, robot manipulators with special end effectors are proposed. Through analysis of works on the pier, three specialized end effectors which are a gripper, a rebar coupler press, and a concrete vibrator, are suggested. Also, new pier construction scenario by the suggested system is confirmed using 3d modeling. It is expected that the proposed system and method enables pier construction without workers on piers. It will increase safety and efficiency of pier construction.

Experimental studies of circular composite bridge piers for seismic loading

  • Chen, Sheng-Jin;Yang, Kuo-Chen;Lin, K.M.;Wang, C.C.
    • Steel and Composite Structures
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    • v.12 no.3
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    • pp.261-273
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    • 2012
  • This study proposes and examines a circular composite bridge pier for seismic resistance. The axial and flexural strengths of the proposed bridge pier are provided by the longitudinal reinforcing bars and the concrete, while the transverse reinforcements used in the conventional reinforced concrete pier are replaced by the steel tube. The shear strength of this composite pier relies on the steel tube and the concrete. This system is similar to the steel jacketing method which strengthens the existing reinforced concrete bridge piers. However, no transverse shear reinforcing bar is used in the proposed composite bridge pier. A series of experimental studies is conducted to investigate the seismic resistant characteristics of the proposed circular composite pier. The effects of the longitudinal reinforcing bars, the shear span-to-diameter ratio, and the thickness of the steel tube on the performance of strength, ductility, and energy dissipation of the proposed pier are discussed. The experimental results show that the strength of the proposed circular composite bridge pier can be predicted accurately by the similar method used in the reinforced concrete piers with minor modification. From these experimental studies, it is found that the proposed circular composite bridge pier not only simplifies the construction work greatly but also provides excellent ductility and energy dissipation capacity under seismic lateral force.

Performance assessment of precast concrete pier cap system

  • Kim, T.H.;Kim, Y.J.;Shin, H.M.
    • Computers and Concrete
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    • v.13 no.4
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    • pp.501-516
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    • 2014
  • The purpose of this study was to investigate the performance of precast concrete pier cap system. The proposed precast pier cap provides an alternative to current cast-in-place systems, particularly for projects in which a reduced construction time is desired. Five large-scale pier cap specimens were constructed and tested under quasistatic monotonic loading. The computer program, RCAHEST (Reinforced Concrete Analysis in Higher Evaluation System Technology) was used for the analysis of reinforced concrete structures. A bonded tendon element is used based on the finite element method, and can represent the interaction between the tendon and concrete of a prestressed concrete member. A joint element is used in order to predict the inelastic behaviors of segmental joints with a shear key. This study documents the testing of the precast concrete pier cap system under monotonic loading and presents conclusions and design recommendations based on the experimental and analytical findings. Additional full-scale experimental research is needed to refine and confirm design details, especially for actual detailing employed in the field.

Structural analysis of circular UHPCC form for hybrid pier under construction loads

  • Wu, X.G.;Zhao, X.Y.;Han, S.M.
    • Steel and Composite Structures
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    • v.12 no.2
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    • pp.167-181
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    • 2012
  • Ultra high performance cementitious composite material is applied to the design of multifunctional permanent form for bridge pier in this paper. The basic properties and calculating constitutive model of ultra high performance cementitious composite are introduced briefly. According to momental theory of thin-walled shell, the analytical solutions of structural behavior parameters including circumferential stress, longitudinal stress and shear stress are derived for UHPCC thin-walled circular tube. Based on relevant code of construction loads (MHURD of PPC 2008), the calculating parameter expression of construction loads for UHPCC thin-walled circular tube is presented. With geometrical dimensions of typical pier, the structural behavior parameters of UHPCC tube under construction loads are calculated. The effects of geometrical parameters of UHPCC tube on structural behavior are analyzed and the design advices for UHPCC tube are proposed. This paper shall provide a scientific reference for UHPCC permanent form design and UHPCC hybrid structure application.

Evaluation of Structural Performance of Precast Modular Pier Cap (프리캐스트 모듈러 피어캡의 구조성능 평가)

  • Kim, Dong Wook;Shim, Chang Su
    • Journal of the Korea Concrete Institute
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    • v.27 no.1
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    • pp.55-63
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    • 2015
  • Prefabrication technologies are making bridge construction safer and less disruptive to the environment and traveling public, making bridge designs more constructible and, improving the quality and durability by shifting site work to a more controllable environment. Modular bridge substructures with concrete-filled steel tube (CFT) piers and composite pier caps were suggested to realize accelerated bridge construction. The precast segmental pier cap consists of a composite pier table and precast prestressed segments on the table. The pier table has embedded steel section to mitigate stress concentration at the connection by small tubes. Each bridge pier has four or six CFT columns which connect to the pier cap. Shear strength of the pier cap was obtained by extending vertical reinforcing bars from the table to the precast segment. Transverse prestressing was introduced to control tensile stresses by service loadings. Structural performance of the proposed modular system was evaluated by static tests. Design requirements of the composite pier cap were satisfied by continuous reinforcing bars and prestressing tendons. Standardized modular substructures can be effectively utilized for the fast replacement or construction of bridges.

Large-scale pilot test study on bearing capacity of sea-crossing bridge main pier pile foundations

  • Zhang, Xuefeng;Li, Qingning;Ma, Ye;Zhang, Xiaojiang;Yang, Shizhao
    • Geomechanics and Engineering
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    • v.7 no.2
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    • pp.201-212
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    • 2014
  • Due to the sea-crossing bridge span is generally large and main pier pile foundations are located in deep water and carry large vertical load, sea-crossing bridge main pier pile foundations bearing mechanism and load deformation characteristics are still vague. Authors studied the vertical bearing properties of sea-crossing bridge main pier pile foundations through pilot load tests. Large tonnage load test of Qingdao Bay Bridge main pier pile program is designed by using per-stressed technique to optimize the design of anchor pile reaction beam system. Test results show that the design is feasible and effective. This method can directly test bearing capacity of main pier pile foundations, and analysis bearing behaviors from test results of sensors which embedded in the pile. Through test study the vertical bearing properties of main pier pile foundation and compared with the generally short pile, author summarized the main pier pile foundations vertical bearing capacity and the main problem of design and construction which need to pay attention, and provide a reliable basis and experience for sea-crossing bridge main pier pile foundations design and construction.

Structural Performance Evaluation for the Precast Shell type Pier Cap (PC Shell 형식 피어캡의 구조성능 평가)

  • Shin, Sung-Jin;Hwang, Do-Kyu;Lee, Jae-Hoon;Son, Je-Kuk;Park, Dong-Kyu;Yoo, Dong-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.81-82
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    • 2010
  • As a part of rapid construction technology of bridge pier caps, controversial issues for design and construction of precast pier caps were discussed. Three kinds of approaches of rapid bridge pier cap construction were proposed and discussed. Especially for an approach of precast shell type structures, experimental studies were performed to evaluate structural performance and compared with conventionally constructed reinforced concrete pier cap.

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Improvement of Constructability of Coping by Reduction of Reinforcement Amount (철근량 저감을 통한 코핑부 시공성 향상)

  • Park, Bong-Sik;Park, Sung-Hyun;Cho, Jae-Yeol
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1577-1582
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    • 2011
  • Recently rapid construction of bridge is a main interest in construction. A research on rapid construction of pier coping is urgently needed because pier, which is a bridge understructure, directly affect lane reduction and increase of social cost. Precast assembly method and pre-assembly method are the main subjects of rapid construction. But these researches have focused not on reduction of reinforcement amount, but on modifying production method of coping. Reinforcement amount of design specification is as much as that of coping under constructing. So different approach is needed for reduction of reinforcement amount. In this paper, design of pier coping using strut-tie model was proposed for reduction of reinforcement amount and improvement of constructability. Railway bridge pier coping under constructing was analyzed using a finite element method and designed using strut-tie model.

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A Case Study on the Assessment of Damaged Cause for the Damaged Reinforced Concrete Pier

  • Chai, Won-Kyu;Kim, Kwang-Il;Son, Young-Hyun
    • International Journal of Safety
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    • v.10 no.1
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    • pp.16-21
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    • 2011
  • In this thesis, appearance inspection, compressive strength of concrete test, arrangement of bar inspection, survey, and bearing stress analysis were performed on a damaged coping of reinforced concrete pier to investigate the damage cause. According to the performed a series of inspections, it was found that the coping of pier was damaged during PSC (Pre-stressed Concrete) beam construction. In this thesis, the repair method for damaged pier was studied. The repair procedure used in this thesis was follows : chipping for damaged part, clean by high-pressure, installation of wire mesh, coating of surface hardening, construction of section restoration material, copula grinding, and prevent coating for far-infrared radiation.

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Test for the influence of socket connection structure on the seismic performance of RC prefabricated bridge piers

  • Yan Han;Shicong Ding;Yuxiang Qin;Shilong Zhang
    • Earthquakes and Structures
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    • v.25 no.2
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    • pp.89-97
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    • 2023
  • In order to obtain the impact of socket connection interface forms and socket gap sizes on the seismic performance of reinforced concrete (RC) socket prefabricated bridge piers, quasi-static tests for three socket prefabricated piers with different column-foundation connection interface forms and reserved socket gap sizes, as well as to the corresponding cast-in-situ reinforced concrete piers, were carried out. The influence of socket connection structure on various seismic performance indexes of socket prefabricated piers was studied by comparing and analyzing the hysteresis curve and skeleton curve obtained through the experiment. Results showed that the ultimate failure mode of the socket prefabricated pier with circumferential corrugated treatment at the connection interface was the closest to that of the monolithic pier, the maximum bearing capacity was slightly less than that of the cast-in-situ pier but larger than that of the socket pier with roughened connection interface, and the displacement ductility and accumulated energy consumption capacity were smaller than those of socket piers with roughened connection interface. The connection interface treatment form had less influence on the residual deformation of socket prefabricated bridge piers. With the increase in the reserved socket gap size between the precast pier column and the precast foundation, the bearing capacity of the prefabricated socket bridge pier component, as well as the ductility and residual displacement of the component, would be reduced and had unfavorable effect on the energy dissipation property of the bridge pier component.