• Korean Chemical Engineering Research
• /
• v.55 no.2
• /
• pp.220-224
• /
• 2017

In this study, we investigated a new recycling method of phenol resin, which is widely used to make electric insulation boards and adhesives, into carbon particles by using supercritical fluids. Because phenol resin is insoluble and infusible, most of the phenol resin wastes are buried in the ground or incinerated, which leads to environmental pollution. Therefore, development of a new method to recycle phenol resin waste is an urgent issue. In this study, phenol resin waste was treated with four sub/supercritical solvents: ethanol, acetone, water, and methanol. For all the sub/supercritical solvents, the phenol resin wastes were broken down into carbon nano particles at much lower temperatures than that required in the existing carbon particle manufacturing processes. We investigated the difference of morphologies and physical properties of recycled carbon particles according to the use of various solvents. As a result, carbon nano particles with the same amorphous structure were obtained from phenol resin waste with the usage of various sub/supercritical solvents at much lower temperature.

• Journal of the Korean Wood Science and Technology
• /
• v.26 no.2
• /
• pp.6-15
• /
• 1998

A total of forty five-ply, 30- by 30-cm lauan and larch plywood sheets were manufactured in the laboratory using commercial urea and phenol resin adhesives; half of these sheets were treated with fresh concrete. Each sheet was carbonized for 2, 4, and 6hours at $400^{\circ}C$, $600^{\circ}C$, and $750^{\circ}C$, respectively, and their physical properties were measured. The yie1d of charcoal decreased as carbonization temperature and time increased. Charcoal yield was greater in plywood than in veneer, and slightly greater in plywood treated with concrete compared to untreated plywood. Plywood manufactured with phenol resin adhesive had higher pH, higher equilibrium moisture content (EMC), and greater adsorption of methylene-blue dye compared to plywood manufactured with urea resin. For concrete-treated plywood, pH was greater than 10 even when the sheets were carbonized for 2hours at $400^{\circ}C$. Although the EMC of the phenol resin plywood was higher than that of the urea resin plywood, EMC of the phenol resin was lower than that of the urea resin. The larch phenol resin plywood that was carbonized for 6 hours at $750^{\circ}C$ adsorbed more methylene-blue than did the commercia1 wood-based activated charcoal as a result of total pore volume and surface area.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.17 no.9
• /
• pp.27-33
• /
• 2016

Phenolic resin has excellent heat resistance and good mechanical properties as a thermosetting resin. However, its thermosetting characteristics cause it to produce a non-recyclable waste in the form of sprue and runner which is discarded and represents up to 15~20% of the overall products. Forty thousand tons of phenolic resin sprue and runner are disposed of (annually). The (annual) cost of such domestic waste disposal is calculated to be 20 billion won. In this study, discarded phenol resin scraps were pulverized and treated by silanes to improve their interfacial adhesion with HDPE. The sizes of the pulverized pulverulent bodies and fine particles were (100um~1000um) and (1~100um), respectively. The pulverized phenol resin was treated with 3-(methacryloyloxy) propyltrimethoxysilane and vinyltrimethoxy silane and the changes in its characteristics were evaluated. The thermal properties were evaluated by DSC and HDT. The mechanical properties were assessed by a notched Izod impact strength tester. When the silane treated phenol resin was added, the heat distortion temperature of HDPE increased from $77^{\circ}C$ to $96^{\circ}C$ and its crystallinity and crystallization temperature also increased. Finally, its impact strength and tensile strength increased by 20% and 50%, respectively, in comparison with the non-treated phenol resin.

• Journal of the Korean Wood Science and Technology
• /
• v.24 no.2
• /
• pp.15-19
• /
• 1996

To utilize the waste materials and develope wood adhesive from isolated bloods of slaughtered cow and pig and also to prevent water pollution, simple and rapid method of isolation and purification of plasma proteins from pig bloods with trichloroacetic acid(TCA) treatment was developed. Adding of TCA-precipitated blood powder to the phenol formaldehyde resin(PF) improved dry and wet strength of plywood and resulted in fast hot pressing times.

• Journal of the Korean Wood Science and Technology
• /
• v.31 no.6
• /
• pp.83-88
• /
• 2003

The woodceramics are porous amorphous carbon and glassy carbon composite materials. Woodceramics attracted a lot of attention in recent years because they are environmentally friendly and because of their unique functional characteristics such as catalysis, moisture absorption, deodorization, purification, carrier for microbial activity, specific stiffness, corrosion and friction resistance, and their electromagnetic shielding capacity. In this paper, we made new products of clay-woodceramics to investigate the industrial analysis and ethylene gas adsorption for basic data of building- and packging- materials keeping fruit fresh for a long time. Clay-woodceramics were carbonized for 3 h of heating in a special furnace under a gas flow of nitrogen(15 ml/min.) from 3 layers-clay-woodparticleboard made from pallet waste wood, phenol- formaldehyde resin(hereafter PF, Non volatile content:52%, resin content 30%), and clay(10%, 20% and 30%). Carbonization temperature was 400℃, 600℃ and 800℃. Experimental results shows that the higher the carbonization temperature, the higher the fixed carbon and the lower the volatile contents. The higher the clay content, the more the ash content. The higher the carbonization temperature, the more the ethylene gas adsorption. Carbonization temperature of 800℃ gave the best reslts as same as that of white charcoal and activated carbon.(800℃-clay-woodceramic: 5.36 ppm, white charcoal: 5.66 ppm, activated carbon: 5.79 ppm) The clay contents did not make difference of ethylene gas adsoption.

• KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
• /
• v.11 no.1
• /
• pp.33-40
• /
• 2005

This study was carried out for effective utilization of recycling resources to investigate the repulping conditions of car air filter waste paper and to evaluate the application into corrugating medium papermaking by blending these repulped pulps. Car air filter waste paper was made of virgin BKP and it was dipped into phenol resin solution. It was well disintegrated by laboratory Valley beater with 10%(basis on oven-dried pulp weight) NaOH addition and defoamer usage. The optimal temperature, beating consistency and treatment time were mainly $40^{\circ}C$, 1% and $30{\sim}40$ minutes, respectively. Handsheets were prepared with various blending ratios between air filter recycled pulp and KOCC. In the case of $10{\sim}20%$ substitution with air filter recycled pulp, physical properties reductions as compressive strength and burst strength of sheets were lower than others. These results showed more favour than the partial substitution of KOCC for corrugating medium even though some strength reduction of paper. It was also observed that the waste water of air filter recycling was not affective to environmental problems.

• Korean Journal of Environmental Agriculture
• /
• v.16 no.2
• /
• pp.161-165
• /
• 1997

This experiment were carried out to clarify the effects of several factory wastes on the emergence and seedling growth of five crop species, rice, Chinese cabbage, melon, and tomato. Wastes of three factories treated by several concentrations on the soil in which crop were seeded. In rice seedling experiments, the rice seedlings were treated with factory wastes hydroponically. Factory wastes used in the experiment were obtained from leather, phenol resin, and dye factory. The growth of rice seedlings was inhibited by each factory wastes, but the dry weight of rice seedling was increased by the low concentration below 1/16 dilution of leather factory waste. During 15 days, dry matter accumulation of rice seedlings treated with undiluted factory wastes decreased to 46.0, 51.4, -5.4% of control by treating wastes of phenol resin, leather, and dye factory respectively. The injury of crops by leather factory waste was severe in tomato but slight in barley. Waste of phenol resin factory affects highly both on Chinese cabbage and on melon. When dye factory waste was treated on each crop, all plants died in the treatments of waste solution which diluted to 1/8 of original waste. Tomato and melon were most sensitive crop species to the waste of dye factory. Although the responses of crops to each factory waste were various, the degree of injuries were more higher in vegetables than cereal crops.

• Journal of the Korea Furniture Society
• /
• v.10 no.1
• /
• pp.51-56
• /
• 1999

This research was carried out to investigate the Hanji sludge(black color)-wood fiber and wood particle composited applied by waste sludges arising from the making process of Hanji (Korea paper). In experimental design, four levels of the mixed ratio of Hanji sludge to wood fiber or wood particle(10:90, 20:80, 30:70 and 40:60), three kinds of the resin(PMDI, urea and phenol resin)and three kinds of the specific gravity(0.6, 0.75 and 0.9) were designed to determine the tensile strength of Hanji sludge-wood fiber and wood particle composites. From the results and discussion, it may be concluded as follows: In Hanji sludge-wood fiber and wood particle composites, tensile strengths showed decreasing tendency absolutely by increasing Hanji sludge additive, but clearly increase with the increase of specific gravity. In Hanji sludge-wood fiber composites, there were no differences between PMDI and urea resin-bonded composites, but phenol resin-boned composites were made possibly until the addition of 30% Hanji sludge. On the other hand, Hnji sludge-wood particle composites(SpGr=0.6) have very low tensile strength values. But they were made favorably until the addition of 20% Hanji sludge in Hanji sludge-wood particle composites(SpGr=0.9).

• Journal of the Korean Wood Science and Technology
• /
• v.31 no.5
• /
• pp.80-87
• /
• 2003

This research was carried out to examine physical and mechanical properties of clay-woodceramics which were carbonized for 3 hours in a special furnace from 3 layers-clay-woodparticleboard made from pallet waste wood, phenol formaldehyde resin(hereafter PF, Non volatile content 52%, resin content 30%) and clay(10%, 20% and 30%). Carbonization temperature was 400℃, 600℃ and 800℃. The results are summarized as follows: 1. The higher the carbonization temperature, the higher the dimensional shrinkage and the lower the carbonization yield ratio. But the higher the clay addition, the lower the dimensional shrinkage and the higher carbonization yield ratio. 2. The higher the carbonization temperature, the higher the water absorption and the density. The higher the clay content, the higher the density. 3. The higher the carbonization temperature, the higher the bending Modulus of Rupture and bending Modulus of Elasticity.

• Journal of the Korean Wood Science and Technology
• /
• v.24 no.2
• /
• pp.42-45
• /
• 1996

A residue from the newsprint waste was investigated as a filler in adhesive for bonding southern pine plywood. The residue was prepared by drying the wet residue to 8% moisture content and grinding the dry material using a laboratory Wiley mitt with a 75-${\mu}m$(200-mesh) screen. The residue was compared to a commercial filler commonly used in structural plywood adhesives. A total of 48 three-ply panels. 12.7mm nominal thickness and 0.3 by 0.3 m in size, were fabricated at two press times(4 and 5 min) and three assembly times(20, 40 and 60 min). Evaluations of the residue were carried out by performance tension shear tests after two 4-hour boil accelerated aging tests on plywood. The test results included tension shear strength and estimated wood failure values. All plywood made with the residue filler were comparable to the control-bonded plywood. These results indicate that residue from the newsprint waste streams would be suitable as filler for plywood adhesives.