• 제목/요약/키워드: Personal Manufacturing

검색결과 237건 처리시간 0.023초

Application of Gamma Ray Densitometry in Powder Metallurgy

  • Schileper, Georg
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2002년도 제3회 최신 분말제품 응용기술 Workshop
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    • pp.25-37
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    • 2002
  • The most important industrial application of gamma radiation in characterizing green compacts is the determination of the density. Examples are given where this method is applied in manufacturing technical components in powder metallurgy. The requirements imposed by modern quality management systems and operation by the workforce in industrial production are described. The accuracy of measurement achieved with this method is demonstrated and a comparison is given with other test methods to measure the density. The advantages and limitations of gamma ray densitometry are outlined. The gamma ray densitometer measures the attenuation of gamma radiation penetrating the test parts (Fig. 1). As the capability of compacts to absorb this type of radiation depends on their density, the attenuation of gamma radiation can serve as a measure of the density. The volume of the part being tested is defined by the size of the aperture screeniing out the radiation. It is a channel with the cross section of the aperture whose length is the height of the test part. The intensity of the radiation identified by the detector is the quantity used to determine the material density. Gamma ray densitometry can equally be performed on green compacts as well as on sintered components. Neither special preparation of test parts nor skilled personnel is required to perform the measurement; neither liquids nor other harmful substances are involved. When parts are exhibiting local density variations, which is normally the case in powder compaction, sectional densities can be determined in different parts of the sample without cutting it into pieces. The test is non-destructive, i.e. the parts can still be used after the measurement and do not have to be scrapped. The measurement is controlled by a special PC based software. All results are available for further processing by in-house quality documentation and supervision of measurements. Tool setting for multi-level components can be much improved by using this test method. When a densitometer is installed on the press shop floor, it can be operated by the tool setter himself. Then he can return to the press and immediately implement the corrections. Transfer of sample parts to the lab for density testing can be eliminated and results for the correction of tool settings are more readily available. This helps to reduce the time required for tool setting and clearly improves the productivity of powder presses. The range of materials where this method can be successfully applied covers almost the entire periodic system of the elements. It reaches from the light elements such as graphite via light metals (AI, Mg, Li, Ti) and their alloys, ceramics ($AI_20_3$, SiC, Si_3N_4, $Zr0_2$, ...), magnetic materials (hard and soft ferrites, AlNiCo, Nd-Fe-B, ...), metals including iron and alloy steels, Cu, Ni and Co based alloys to refractory and heavy metals (W, Mo, ...) as well as hardmetals. The gamma radiation required for the measurement is generated by radioactive sources which are produced by nuclear technology. These nuclear materials are safely encapsulated in stainless steel capsules so that no radioactive material can escape from the protective shielding container. The gamma ray densitometer is subject to the strict regulations for the use of radioactive materials. The radiation shield is so effective that there is no elevation of the natural radiation level outside the instrument. Personal dosimetry by the operating personnel is not required. Even in case of malfunction, loss of power and incorrect operation, the escape of gamma radiation from the instrument is positively prevented.

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Virtual Dissection System of Cadaver Heart Using 3-Dimensional Image

  • Chung, Min-Suk;Lee, Je-Man;Kim, Min-Koo;Park, Seung-Kyu
    • 대한의용생체공학회:학술대회논문집
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    • 대한의용생체공학회 1997년도 추계학술대회
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    • pp.357-360
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    • 1997
  • For medical students and doctors, knowledge of the 3-dimensional (3D) structure of the heart is very important in diagnosis and treatment of the heart diseases. 2-dimensional (2D) tools (e.g. anatomy book) or classical 3D tools (e.g. plastic model) are not sufficient or understanding the complex structures of the heart. Moreover, it is not always guaranteed to dissect the heart of cadaver when it is necessary. To overcome this problem, virtual dissection systems of the heart have been developed. But these systems are not satisfactory since they are made of radiographs; they are not true 3D images; they can not be used to dissect freely; or they can only be operated on the workstation. It is also necessary to make the dissection systems incorporating the various races and tribes because of the organ's difference according to race and tribe. This study was intended to make the 3D image of the heart from a Korean cadaver, and to establish a virtual dissection system of the heart with a personal computer. The procedures or manufacturing this system were as follows. 1. The heart from a Korean adult cadaver was embedded with gelatin solution, and serially cross-sectioned at 1mm-thickness on a meat slicer. Pictures or 153 cross-sectioned specimens were inputted into the computer using a digital camera ($756{\times}504$ resolution, true color). 2. The alignment system was established by means of the language of IDL, and applied to align 2D images of the heart. In each of 2D images, closed curves lining clean and dirty blood pathways were drawn manually on the CorelDRAW program. 3. Using the language of IDL, the 3D image and the virtual dissection system of the heart were constructed. The virtual dissection system of the heart allowed or ree rotation, any-directional sectioning, and selected visualization of the heart's structure. This system is expected to become more advanced, and to be used widely through Internet or CD-title as an educational tool for medical students and doctors.

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산화알루미늄 섬유와 니켈분말 후처리공정에서 입자의 노출특성 (Exposure Characteristics of Particles during the After-treatment Processes of Aluminum Oxide Fibers and Nickel Powders)

  • 김종범;김경환;류성희;윤성택;배귀남
    • 한국산업보건학회지
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    • 제26권2호
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    • pp.225-236
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    • 2016
  • Objectives: Nanomaterials have been used in various fields. As use of nanoproducts is increasing, workers dealing with nanomaterials are also gradually increasing. Exposure assessments for nanomaterials have been carried out for protection of worker's health in workplace. Exposure studies were mainly focused on manufacturing processes, but these studies on after-treatment processes such as refinement, weighing, and packing were insufficient. So, we investigated exposure characteristics of particles during after-treatment processes of $Al_2O_3$ fibers and Ni powders. Methods: Mass-production of Ni powder process was carried out in enclosed capture-type canopy hood. In a developing stage, $Al_2O_3$ was handled with a local ventilation unit. Exposure characteristics of particles were investigated for $Al_2O_3$ fiber and Ni powder processes during the periods of 10:00 to 16:00, 20 May 2014 and 13:00 to 16:00, 21 May 2014, respectively. Three real-time aerosol instruments were utilized in exposure assessment. A scanning mobility particle sizer(SMPS, nanoscan, model 3910, TSI) and an optical particle counter(OPC, portable aerosol spectrometer, model 1.109, Grimm) were used to determine the particle size distribution in the size range of 10-420 nm and $0.25-32{\mu}m$, respectively. In addition, a nanoparticle aerosol monitor(NAM, model 9000, TSI) was used to measure lung-deposited nanoparticle surface area. Membrane filters(isopore membrane filter, pore size of 100 nm) were also used for air sampling for the FE-SEM(model S-5000H, Hitachi) analysis using a personal sampling pump(model GilAir Plus by 2.5 L/min, Gilian). Conclusions: For Ni powder after-treatment process, only 27% increase in particle concentration was found during the process. However, for $Al_2O_3$ fiber after-treatment process, significant exposure(1.56-3.34 times) was observed during the process.

만성유기용제 폭로에 의한 정신신경학적 이상소견의 현장진단방법 개발에 관한 연구 (Development of an On Site Diagnostic Tool to Detect Neuropsychiatric Impairment due to Chronic Organic Solvent Exposure)

  • 조수헌;김선민;권호장;임용현;임현술
    • Journal of Preventive Medicine and Public Health
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    • 제26권1호
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    • pp.147-164
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    • 1993
  • A study has been conducted on developing questionnaires to serve as on site diagnostic tools for the early detection of neuropsychiatric impairment among workers chronically exposed to low-level organic solvents. Two drafts of tentative questionnaires have been developed as follows; several question items were selected from questionnaires which were administered to workers exposed to organic solvents in previous studios and were grouped into each symptom category based on the presence of its association using Guttman scaling method, then these selected items were reviewed by neuropsychiatry specialists. The final draft of the questionnaire (total symptom score=36) was developed by selecting 33 question items which had more than a 0.88 Guttman coefficient of reproducibility in each symptom category from a pilot study in which these tentative questionnaires were administered to workers manufacturing soles. Three plants using organic solvents and one plant never using organic solvents as a control group were selected to test the reliability and validity of the developed questionnaires. The major organic solvent in the workplace environment detected by a personal air sampler and GC/MSD nab toluene. The concentration of toluene in air from the department using organic solvent was statistically different from that of the department never using organic solvent. The concentration of toluene from almost all of the workplace did not exceed the allowable level. There was no statistically significant difference between the concentration of urinary hippuric acid from the workers of the department using organic solvent and that of the department never using it. Total symptom score of the plant never using organic solvents was 9.8 and those of the three plants using organic solvents were 15.6, 14.7, and 13,7 respectively. In order to evaluate the validity of the questionnaires, the workers from two different departments of the plant in which usage of organic solvents are totally dofferemt were compared. The total symptom score was 17.8 for workers of the department using organic solvent and 13.5 for the department never using organic solvent and scores of each symptom group between exposure and non-exposure group also showed statistically significant difference. The finding that total symptom score of the exposure group increased as the duration of employment increased indirectly suggests the usefulness of the developed questionnaire to assess the health effects of chronic exposure to organic solvents. The correlation coefficient, which was calculated to evaluate the test-retest reliability, was 0.581 (p=0.001). The coefficient of Crohnbach which reflects the internal consistency of the questionnaire was 0.91. In conclusion, the reliabilty of the questionnaire was well maintained over the time lapse between the two administrations of the questionnaire and despite the seasonal difference.

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벤지딘 염료공장 노동자들의 혈뇨 (Hematuria among Benzidine Dye Industry Workers)

  • 손미아;백도명;최정근;박수경;박정순;오세민;박정선;박동욱
    • Journal of Preventive Medicine and Public Health
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    • 제28권1호
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    • pp.225-243
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    • 1995
  • Benzidine Industry in Korea has started after Japan has banned its production in early 1970's, and it has been in operation in Korea for over 20 years. However, it is not known yet whether any bladder cancer has developed from benzidine exposure. This study was done to screen benzidine-exposed workers for bladder cancer, and to examine the feasibility of employing screening test at the workplace. All the workplaces that manufacture or use benzidine for more than 20 years in Korea have been covered in this study, and they include 2 benzidine manufacturing factories, 5 benzidine using factories, as well as 2 benzidine free factories as an outside control. In total, 516 workers were screened with urine stick test and urine cytology test for the evidence of hematuria and abnormal urothelial cells. Each worker was also asked about risk factors and symptoms of bladder cancer including past medical history, smoking, medication and occupational history Benzidine in the air was measured by personal and area sampling. Out of 516 screened workers, 84(16.3%) workers showed positive hematuria in urine stick test, and 7(1.4%) workers showed degenerative cells in urine cytology tests. Those workers with abnormal urine test results who have been exposed to benzidine fo more than 10 years were further screened, and, in total, 23 workers were examined with intra-venous pyelography and cystoscopy. None of those screened had any evidence of bladder cancer When workers with only past hematuria history were included in the positive hematuria group, 96(18.5%) had positive hematuria. On the multiple logistic regression analysis, positive hematuria was significantly associated with benzidine exposure, history of other occupations with elevated bladder cancer risk, pyuria and glycosuria. The association got stronger as direct benzidine exposure was accounted through individual task analysis, and as exposure duration was accounted with tenure analysis. For those with benzidine exposure with more than 10 years of tenure, the odds of having positive hematuria was elevated 2.14(95%C.I is 1.08 to 4.25) times more than for those without exposure. Even though bladder cancer was not detected for several limitations including short observation period, majority of studied workers with short latency, healthy worker effect, and low sensitivity of single screening test in a cross-sectional study, the study results suggest that hematuria screening is a feasible and very useful test for bladder cancer screening among benzidine exposed workers.

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식음 테이블 데커레이션에 대한 선호 분석에 관한 연구 - 전시공간의 화예디자인을 중심으로 - (A Study on Preference Analysis on Eating/Drinking Table Decoration - Centering on Floral Art & Design on display space -)

  • 양종열;홍정표;김태호;장영순
    • 감성과학
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    • 제8권3호
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    • pp.291-301
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    • 2005
  • 본 연구에서는 작가의 개념과 계획에 의한 주관적 연출로 대부분 이루어지는 식음 테이블 데커레이션에 대한 작가와 관람자 상호 호응의 관계를 형성하기 위한 유도로서 관람자의 선호요인, 즉 선호 디자인, 디자인이미지, 디자인요소 간의 인과관계를 파악하고자 한다. 이를 위한 실증연구로 off-line의 대인 면접에 의한 일대일로 설문 조사하여 필요한 정보를 획득하여, 분석하였으며, 그 결과는 아래와 같다. 식음 테이블 데커레이션의 관람자 선호도에 대한 조사 분석으로는 조화로운, 따뜻한, 여성적인의 디자인 이미지의 유사색 조화가 선호되었다 디자인 선호도와 상관관계가 높은 이미지 형용사는 '조화로운과 조화롭지 않은'으로, '조화로운'의 디자인 요소는 유사 색 조화로 '조화롭지 않은'은 혼합 색 조화로 나타났다 따라서 '색채'가 선호 디자인 요소로서 가장 중요하게 부각되었다.

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나노물질 생산시설의 환경노출 평가와 안전관리 (Nano-safety Management and Exposure Assessment of Nanomaterials Producing Facilities)

  • 엄하늬;노진규;박준수;곽병규;이병천;최경희;이종협;김영훈
    • Korean Chemical Engineering Research
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    • 제50권1호
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    • pp.112-117
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    • 2012
  • 나노기술의 발전과 함께 나노물질을 포함한 소비재가 대중화되고 있다. 그러나 지난 10여년간 조심스럽게 제기되고 있는 나노물질의 잠재적 위해성으로 인해, 나노제품 사용을 불안해하고 있다. 특히 나노제품을 직접 취급하는 생산시설(연구소 및 업체)의 작업자는 직접적인 인체 노출을 초래하게 된다. 따라서 이들에 대한 인체 및 환경 노출 안전관리를 위하여, 직접적인 노출평가가 필요하다. 본 연구에서는 기상 및 액상 반응을 통해 나노물질을 생산하는 두 곳의 업체를 현장 방문하여 나노물질의 주요 노출대상 공정과 노출원을 파악하고 SMPS를 이용한 실시간 현장 모니터링을 실시하였다. 분석 결과, 액상 공정도 기상으로의 나노입자 노출이 심각하게 발생하고 있음을 확인하였다. 가장 문제가 되는 점은 나노물질의 잠재적인 위해성에 관한 인식의 부족으로 제대로 된 방호활동을 못하고 있다는 점이다. 따라서 보다 다양한 나노물질 취급 시설에 대한 환경노출 평가가 필요하고 이를 바탕으로 한 나노물질 취급 안전관리 방법이 제시되어야 한다.

스마트 기업의 BCMS 도입이 조직 인식구조 변화에 미친 영향에 관한 연구 (자동차 부품 제조업 중심으로) (A Study On the Effects of Recognition Structure Change of Organization According to the BCMS Introduction in Smart Industry (Focused on Manufacturing Industries of Automobile Parts))

  • 조기훈;김동헌;장호진
    • 한국방재안전학회논문집
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    • 제11권2호
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    • pp.9-15
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    • 2018
  • 비즈니스 연속성에 치명적인 영향을 줄 수 있는 홍수, 호우, 강풍 등 자연재해와 911 미국테러, 사이버 공격 등의 사회재난 등으로 부터, 비즈니스 연속성을 유지할 수 있도록 기업 내에 비즈니스 연속성 경영시스템 (BCMS)의 도입 및 구축이 필요한 실정이며, 이를 체계적이고, 효율적인 운영 및 관리하기 위해 조직의 비상사태에 대한 조직 인식구조의 변화가 무엇보다 필요하다고 할 수 있다. 따라서, 본 연구는 스마트 F기업의 비즈니스 연속성 경영시스템 (BCMS) 도입에 따른 조직의 인식구조 변화에 미치는 효과 및 영향을 분석해 보기위해, 개인인식, 조직문화, 조직구조, 조직전략 이상 4가지 범주로 나누어, 설문조사를 실시하였고, 그 설문 자료를 통해, 통계적으로 분석하여, 비즈니스 연속성 경영시스템 도입이 각 범주별로 조직의 인식구조 변화에 미치는 영향을 분석하고, 검증하였다. 이 연구를 통해, 기업 내에 비즈니스 연속성 경영시스템 도입이 비상사태에 대한 조직의 인식구조에 효과적인 변화를 가져오며, 이를 통해 기업의 가치 향상은 물론 비즈니스 연속성을 유지하는데 커다란 도움이 될 수 있을 것이라고 본다.

자동차공장 교대작업 근로자들의 건강상태평가 (Health Assessment of Shift Workers in a Automobile Manufacturing Plant)

  • 이중정;정종학
    • Journal of Preventive Medicine and Public Health
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    • 제28권1호
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    • pp.103-121
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    • 1995
  • 교대작업이 근로자의 육체적, 정신적 및 사회적 건강에 미치는 영향을 조사하고자 1993년 5월 한 달간 경상남도 울산시 소재 모 자동차 공장 생산직 근로자 659명(교대작업자 : 544, 주간작업자 : 115)을 대상으로 설문조사 및 면접조사를 실시하였다. 조사시점에서 현재 교대작업을 하고 있으며 자신의 근무기간 중 80% 이상을 교대작업에 참여한 근로자를 지속적인 교대작업자로 간주하였으며, 조사 당시 교대작업에 참여하고 있지 않고 과거에도 교대 작업에 참여한 경험이 전혀 없었던 근로자룰 주간작업자로 하였다. 교대작업군과 대조군의 일반적인 특성 및 작업과 관련된 특성은 자기기입식 설문지를 이용하여 조사하였으며, 교대작업에 관련된 내용은 면접을 통한 자기기입식 설문지를 이용하여 조사하였다. 근로자의 수면양상과 식사형태에 관한 설문은 National Institute for Occupational Safety and Health에서 개발된 항목을 이용하여 조사하였으며, 위장관계질환의 자각증상에 관하여서도 자기기입식 설문지를 이용하여 조사하였다. 근로자의 일반적인 안녕 상태와 장해는 미국의 Health and Nutrition Examination Survey에서 개발된 자기기입식 설문인 General Well-Being Schedule(GWB)에 의해 측정되었다. 교대작업자에서 자신이 원하는 수면시간보다 1시간 이상 수면이 모자란다고 호소한 근로자가 56.8%로 주간작업군의 50.0%보다 높았으며, 수면 중 2회 이상 잠을 깨는 근로자의 비율, 잠에서 깨었다 다시 잠들기가 힘들다고 호소한 근로자의 비율, 일주일에 2일 이상 작업 중 피곤하거나 졸리다고 호소한 근로자의 비율, 일주일에 2일 이상 작업이 끝난 후에도 피곤하거나 졸리다고 호소한 근로자의 비율은 주간 작업자보다 교대작업자에서 현저하게 높았으며(p<0.01), 교대작업자에서 자고 일어난 후에도 피로감을 호소하는 율도 교대작업군에서 53.1%로 주간작업자의 40.0%보다 높았다(p<0.05). 수면의 형태를 보면 교대작업자에서는 각 교대작업 때마다 다른 형태의 수면을 취하는 근로자가 35.9%로 가장 많은 비율을 차지하였으며, 잠을 잘 못 잔다고 호소하는 근로자도 12.3%로 주간작업자의 6.1%보다 훨씬 많은 비율을 차지하였다. 잠을 자기 위해 약물을 상습적으로 복용하는 근로자도 주간작업자에서 1.7%, 교대작업자에서 2.8%를 차지하였다. 교대작업자들과 주간작업자는 다른 형태의 식사형태를 보였으나 유의한 차이는 없었으며, 식욕은 주간작업자의 13.0%에서 아주 좋다라고 응답한 반면 교대작업자에서는 6.6%만이 식욕이 아주 좋다라고 응답하였으며, 식욕이 매우 나쁘다라고 응답한 비율도 5.0%로 주간작업자의 2.5%보다 높았다. 교대작업자와 주간작업자의 위장관계 자각증상 호소율은 교대작업군에서 높았으며(p<0.01), 배변습관의 변화와 체중감소 호소율도 교대작업자에서 주간작업자에 비해 유의하게 높았다(p<0.05). 근로자의 일반적인 안녕 상태와 장해는 HANES I에서 개발된 General Well-Being Schedule(GWB)에 의해 측정되었는데 불안척도, 우울척도, positive well-being척도, 활력척도에서는 교대작업군에서 통계적으로 유의하게 낮았으며(p<0.05). 자기제어력척도, 일반건강척도도 교대 작업자에서 낮았으나 유의한 수준은 아니었다. 이상의 결과를 종합해 볼 때, 교대작업자에서 생체리듬의 부조화로 인한 수면, 식사, 위장관계장해 등의 일련의 자각증상에 대한 호소율이 주간작업자에 비해 전반적으로 높았으며, 일반적인 건강 장해 호소율도 교대작업자에서 높았다.

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연구활동종사자 작업환경측정 결과 및 제도개선 방향 (Work Environment Measurement Results for Research Workers and Directions for System Improvement)

  • 황제규;변헌수
    • 한국산업보건학회지
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    • 제30권4호
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    • pp.342-352
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    • 2020
  • Objectives: The characteristics of research workers are different from those working in the manufacturing industry. Furthermore, the reagents used change according to the research due to the characteristics of the laboratory, and the amounts used vary. In addition, since the working time changes almost every day, it is difficult to adjust the time according to exposure standards. There are also difficulties in setting standards as in the manufacturing industry since laboratory environments and the types of experiments performed are all different. For these reasons, the measurement of the working environment of research workers is not realistically carried out within the legal framework, there is a concern that the accuracy of measurement results may be degraded, and there are difficulties in securing data. The exposure evaluation based on an eight-hour time-weighted average used for measuring the working environment to be studied in this study may not be appropriate, but it was judged and consequently applied as the most suitable method among the recognized test methods. Methods: The investigation of the use of chemical substances in the research laboratory, which is the subject of this study, was conducted in the order of carrying out work environment measurement, sample analysis, and result analysis. In the case of the use of chemical substances, after organizing the substances to be measured in the working environment, the research workers were asked to write down the status, frequency, and period of use. Work environment measurement and sample analysis were conducted by a recognized test method, and the results were compared with the exposure standards (TWA: time weighted average value) for chemical substances and physical factors. Results: For the substances subject to work environment measurement, the department of chemical engineering was the most exposed, followed by the department of chemistry. This can lead to exposure to a variety of chemicals in departmental laboratories that primarily deal with chemicals, including acetone, hydrogen peroxide, nitric acid, sodium hydroxide, and normal hexane. Hydrogen chloride was measured higher than the average level of domestic work environment measurements. This can suggest that researchers in research activities should also be managed within the work environment measurement system. As a result of a comparison between the professional science and technology service industry and the education service industry, which are the most similar business types to university research laboratories among the domestic work environment measurements provided by the Korea Safety and Health Agency, acetone, dichloromethane, hydrogen peroxide, sodium hydroxide, nitric acid, normal hexane, and hydrogen chloride are items that appear higher than the average level. This can also be expressed as a basis for supporting management within the work environment measurement system. Conclusions: In the case of research activity workers' work environment measurement and management, specific details can be presented as follows. When changing projects and research, work environment measurement is carried out, and work environment measurement targets and methods are determined by the measurement and analysis method determined by the Ministry of Employment and Labor. The measurement results and exposure standards apply exposure standards for chemical substances and physical factors by the Ministry of Employment and Labor. Implementation costs include safety management expenses and submission of improvement plans when exposure standards are exceeded. The results of this study were presented only for the measurement of the working environment among the minimum health management measures for research workers, but it is necessary to prepare a system to improve the level of safety and health.