• Title/Summary/Keyword: Peeling and deformation

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Investigation of bonding properties of Al/Cu bimetallic laminates fabricated by the asymmetric roll bonding techniques

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in Computational Design
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    • v.4 no.1
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    • pp.33-41
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    • 2019
  • In this study, 2-mm Al/Cu bimetallic laminates were produced using asymmetric roll bonding (RB) process. The asymmetric RB process was carried out with thickness reduction ratios of 10%, 20% and 30% and mismatch rolling speeds 1:1, 1:1.1 and 1:1.2, separately. For various experimental conditions, finite element simulation was used to model the deformation of bimetallic Al/Cu laminates. Specific attention was focused on the bonding strength and bonding quality of the interface between Al and Cu layers in the simulation and experiment. The optimization of mismatch rolling speed ratios was obtained for the improvement of the bond strength of bimetallic laminates during the asymmetric RB process. During the finite element simulation, the plastic strain of samples was found to reach the maximum value with a high quality bond for the samples produced with mismatch rolling speed 1:1.2. Moreover, the peeling surfaces of samples around the interface of laminates after the peeling test were studied to investigate the bonding quality by scanning electron microscopy.

Bonding evolution of bimetallic Al/Cu laminates fabricated by asymmetric roll bonding

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in materials Research
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    • v.8 no.1
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    • pp.1-10
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    • 2019
  • Roll bonding (RB) process of bi-metal laminates as a new noble method of bonding has been widely used in the production of bimetal laminates. In the present study, asymmetric roll bonding process as a new noble method has been presented to produce Al/Cu bimetallic laminates with the thickness reduction ratios 10%, 20% and 30% together with mismatch rolling diameter ($\frac{R_2}{R_1}$) ratio 1:1, 1:1.1 and 1:1.2. ABAQUS as a finite element simulation software was used to model the deformation of samples. The main attention in this study focuses on the bonding properties of Al/Cu samples. The effect of the $\frac{R_2}{R_1}$ ratios was investigated to improve the bond strength. During the simulation, for samples produced with $\frac{R_2}{R_1}=1:1.2$, the vertical plastic strain of samples was reach the maximum value with a high quality bond. Moreover, the peeling surface of samples after the peeling test was investigated by the scanning electron microscopy (SEM).

An Experimental Study to Prevent Debonding Failure of Full-Scale RC Beam Strengthened with Multi-Layer CFS

  • You Young-Chan;Choi Ki-Sun;Kim Keung-Hwan
    • Journal of the Korea Concrete Institute
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    • v.16 no.6 s.84
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    • pp.867-873
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    • 2004
  • It has been known that debonding failures between CFS(Carbon Fiber Sheet) and concrete in the strengthened RC beams are initiated by the peeling of the sheets in the region of combined large moment and shear forces, being accompanied by the large shear deformation after flexural cracks. These shear deformation effects are seldom occurred in small-scale model tests, but debondings due to the large shear deformation effects are often observed in a full-scale model tests. The premature debonding failure of CFS, therefore, must be avoided to confirm the design strength of full-scale RC beam in strengthening designs. The reinforcing details, so- called 'U-Shape fiber wrap at mid-span' which wrapped the RC flexural members around the webs and tension face at critical section with CFS additionally, were proposed in this study to prevent the debonding of CFS. Other reinforcing detail, so called 'U-Shape fiber wrap at beam end' were included in this tests and comparisons were made between them.

A Study on Conservation Treatment for Excavated Carbonization Wooden Object : Comparative Experiment on the PEG Method and Sugar Alcohol Method (출토 탄화 목제유물의 보존처리 : PEG법과 당알코올법 실험비교)

  • Lee, Hyun-Hye
    • Journal of Conservation Science
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    • v.24
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    • pp.57-66
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    • 2008
  • It is reported that excavated carbonized wooden objects tend to have more peeling and deformation stemming from the coexisting of different types of parts of objects. However, there is little research results on this. In this experiment, the sugar alcohol method was used and then compared with the results of the PEG4000 method which widely uses. This research targets: prediction of strength by weight increase, investigation of the dimensional stabilization effects by measuring the rate of shrinkage change, condition of drug penetration and change of wood texture by using a scanning electron microscope. As the results, the PEG4000 method needs a phased approach over 80% impregnation. On the other hand, the S A method remains steady from over 40% impregnation. The Deformation of carbonized wooden objects used in this experiment is considered as the phenomenon by shrinkage of non-carbonized parts. The PEG4000 method is verified the shrinkage in the samples treated with 20%, 40% and 60%; the S A method is verified the shrinkage in the samples treated with 20%.

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A New Perspective on the Advanced Microblade Cutting Method for Reliable Adhesion Measurement of Composite Electrodes

  • Song, Jihun;Shin, Dong Ok;Byun, Seoungwoo;Roh, Youngjoon;Bak, Cheol;Song, Juhye;Choi, Jaecheol;Lee, Hongkyung;Kwon, Tae-Soon;Lee, Young-Gi;Ryou, Myung-Hyun;Lee, Yong Min
    • Journal of Electrochemical Science and Technology
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    • v.13 no.2
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    • pp.227-236
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    • 2022
  • The microblade cutting method, so-called SAICAS, is widely used to quantify the adhesion of battery composite electrodes at different depths. However, as the electrode thickness or loading increases, the reliability of adhesion values measured by the conventional method is being called into question more frequently. Thus, herein, a few underestimated parameters, such as friction, deformation energy, side-area effect, and actual peeing area, are carefully revisited with ultrathick composite electrodes of 135 ㎛ (6 mAh cm-2). Among them, the existence of side areas and the change in actual peeling area are found to have a significant influence on measured horizontal forces. Thus, especially for ultrahigh electrodes, we can devise a new SAICAS measurement standard: 1) the side-area should be precut and 2) the same actual peeling area must be secured for obtaining reliable adhesion at different depths. This guideline will practically help design more robust composite electrodes for high-energy-density batteries.

Kinematics of filament stretching in dilute and concentrated polymer solutions

  • McKinley, Gareth H.;Brauner, Octavia;Yao, Minwu
    • Korea-Australia Rheology Journal
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    • v.13 no.1
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    • pp.29-35
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    • 2001
  • The development of filament stretching extensional rheometers over the past decade has enabled the systematic measurement of the transient extensional stress growth in dilute and semi-dilute polymer solutions. The strain-hardening in the extensional viscosity of dilute solutions overwhelms the perturbative effects of capillarity, inertia & gravity and the kinematics of the extensional deformation become increasingly homogeneous at large strains. This permits the development of a robust open-loop control algorithm for rapidly realizing a deformation with constant stretch history that is desired for extensional rheometry. For entangled fluids such as concentrated solutions and melts the situation is less well defined since the material functions are governed by the molecular weight between entanglements, and the fluids therefore show much less pronounced strain-hardening in transient elongation. We use experiments with semi-dilute/entangled and concentrated/entangled monodisperse polystyrene solutions coupled with time-dependent numerical computations using nonlinear viscoelastic constitutive equations such as the Giesekus model in order to show that an open-loop control strategy is still viable for such fluids. Multiple iterations using a successive substitution may be necessary, however, in order to obtain the true transient extensional viscosity material function. At large strains and high extension rates the extension of fluid filaments in both dilute and concentrated polymer solutions is limited by the onset of purely elastic instabilities which result in necking or peeling of the elongating column. The mode of instability is demonstrated to be a sensitive function of the magnitude of the strain-hardening in the fluid sample. In entangled solutions of linear polymers the observed transition from necking instability to peeling instability observed at high strain rates (of order of the reciprocal of the Rouse time for the fluid) is directly connected to the cross-over from a reptative mechanism of tube orientation to one of chain extension.

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A Study on the Surface Characterization of Fe-17wt.%Cr Steel for Cast-bonding of Al and Stainless Steel (Al과 스텐레스강의 주조접합을 위한 STS430(Fe-17wt.%Cr)강의 표면처리 특성연구)

  • Kim, Eok-Soo
    • Journal of Korea Foundry Society
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    • v.25 no.3
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    • pp.134-141
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    • 2005
  • To overcome the undesirable deformation, peeling off and geometrical restrictions which were mainly caused by differences in thermal expansion coefficients during the cladding of aluminum strip and stainless strip, new processing method based on vacuum die casting is designed and implemented in fabricating Al/Fe-17wt%Cr steel(stainless steel). To increase cast-bonding ability, the surface of Fe-17wt%Cr steel is electrochemically etched to have optimum pit size and density. The optimum conditions to generate best pit are as follows: Solution: 1 M $Fecl_{3}$+1 M Nacl, Addition: $CuCl_{2}+HCl$, Current density: 80 $mA/cm^{2}$, Total current: 400 $coulomb/cm^{2}$, AC frequency :60 Hz.

Study on the Dimensional Characteristics of the Direct Metal Laser Sintering in Additive Manufacturing Process (DMLS 적층제조의 치수 특성에 관한 연구)

  • Jung, Myung-Hwi;Kong, Jeong-Ri;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.1-9
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    • 2022
  • Peeling and dimensional deformation that occur during a manufacturing process are accompanied by an increase in the manufacturing cost and production time caused by manufacturing defects. In order to solve this problem, it is essential to predict risk factors at the design stage through computational analysis of the additive manufacturing process and to control shape distortion due to residual stress. In this study, the dimensional characteristics were improved by applying the distortion compensation design through computational analysis to minimize the distortion occurring in the DMLS(Direct Metal Laser Sintering) method of the metal additive manufacturing process.

Evaluation of Dowel Bearing Strength of Structural Composite Lumber(SCL) on the Effect of Moisture Content

  • Oh, Sei Chang
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.3
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    • pp.61-69
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    • 2003
  • This study investigated the effect of moisture content and loading direction on dowel bearing strength of two types of SCL. Dowel bearing tests of LVL and PSL were conducted with two different MC level, 7.5% and 19%, and two different oriention, L-direction(loading parallel to grain) and X-direction(loading perpendicular to grain). Most of specimens showed typical load-deformation curves and intersected 5% offset line. Failure modes were classified into two categories; spliting(for L-direction specimens) and peeling(for X-direction specimens). Dowel bearing strength generally decreased with increasing MC. The decreasing rate was more significant in X-directon. ESG also decreased with increasing MC, and the ratio of ESG of 7.5% versus 19% was about 1.47. Dowel bearing strength of LVL and PSL in L-direction was higher than that of X-direction. This results indicated that MC and loading orientation had a significant effect on dowel bearing strength of SCL. The average dowel bearing strength of LVL were higher than that of PSL in each loading direction. Two types of probability distribution model were chosen to quantify strength distribution, normal and 2-parameter weibull distribution. The two models showed good agreement with the data, especially in lower tail of the cumulative distribution. Normal and 2-parameter weibull distribution seemed to proper model of the dowel bearing strength for each MC levels.

A Study on the Characteristics of Cast Bonding Aluminium Alloy and Fe-17wt%Cr Steel with Vacuum Die Casting (진공다이캐스트법에 의한 Al합금과 Fe-17wt%Cr 강의 주조접합 특성연구)

  • Kim, Yong-Hyun;Kim, Eok-Soo;Kim, Heung-Sik;Lee, Kwang-Hak
    • Journal of Korea Foundry Society
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    • v.19 no.5
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    • pp.410-418
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    • 1999
  • To overcome the undesirable deformation, peeling off and geometrical restrictions which were mainly caused by differences in thermal expansion coefficients during the cladding of aluminum strip and stainless strip, new processing method based on vacuum die casting is designed and implemented in fabricating Fe-17wt%Cr steel (stainless steel). To increase cast-bonding ability, the surface of Fe-17wt%Cr steel is electrochemical etched to have optimum pit size (above 0.2 mm) and pit density (above 30%). The implementation of vacuum die casting by using surface treated stainless steel (Fe-17wt%Cr Steel) produces good trial products having acceptable cast-bonding ability. The enabling conditions for cast-bonding are pouring temperature $690^{\circ}C$, filling speed 30 m/sec and casting pressure $800\;kg/cm^2$. The microscopic observation of cast-bonded Al/Fe-17wt%Cr steel does not show any evidence of intermetallic compounds. The bonding strength of trial products is $150-400\;kg/cm^2$ and this is stronger than conventionally cladded metal having $30-70\;kg/cm^2$.

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