• Title/Summary/Keyword: Pattern damage

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Design of Roll-to-Roll Forming Process for Micro Pattern on the Thin Sheet Metal by Finite Element Analysis (유한요소해석을 이용한 마이크로 박판 미세 패턴 롤-롤 성형공정 설계)

  • Cha, S.H.;Shin, M.S.;Lee, H.J.;Kim, J.B.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.167-172
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    • 2010
  • Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. However, it is difficult to apply to the forming of micro scale or sub-micro scale pattern. In this study, the roll forming processing for the micro scale is designed and analyzed. The forming of micro pattern for small electric device such as LCD panel by incremental roll forming process is analyzed. Firstly, the optimum analysis conditions are found by several analyses. And then, formability is analyzed for various protrusion shapes at various forming temperatures. The formability is evaluated in terms of filling ratio and damage value. The filling ratio is defined from the tool geometry and critical damage is determined from the analysis of uniaxial tensile test. Finally, optimum forming conditions that guarantee the successful forming are found.

Appropriate Package Structure to Improve Reliability of IC Pattern in Memory Devices (메모리 반도체 회로 손상의 예방을 위한 패키지 구조 개선에 관한 연구)

  • 이성민
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.32-35
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    • 2002
  • The work focuses on the development of a Cu lead-frame with a single-sided adhesive tape for cost reduction and reliability improvement of LOC (lead on chip) package products, which are widely used for the plastic-encapsulation of memory chips. Most of memory chips are assembled by the LOC packaging process where the top surface of the chip is directly attached to the area of the lead-frame with a double-sided adhesive tape. However, since the lower adhesive layer of the double-sided adhesive tape reveals the disparity in the coefficient of thermal expansion from the silicon chip by more than 20 times, it often causes thermal displacement-induced damage of the IC pattern on the active chip surface during the reliability test. So, in order to solve these problems, in the resent work, the double-sided adhesive tape is replaced by a single-sided adhesive tape. The single-sided adhesive tape does net include the lower adhesive layer but instead, uses adhesive materials, which are filled in clear holes of the base film, just for the attachment of the lead-frame to the top surface of the memory chip. Since thermal expansion of the adhesive materials can be accommodated by the base film, memory product packaged using the lead-flame with the single-sided adhesive tape is shown to have much improved reliability. Author allied this invention to the Korea Patent Office for a patent (4-2000-00097-9).

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Impact of initial damage path and spectral shape on aftershock collapse fragility of RC frames

  • Liu, Yang;Yu, Xiao-Hui;Lu, Da-Gang;Ma, Fu-Zi
    • Earthquakes and Structures
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    • v.15 no.5
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    • pp.529-540
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    • 2018
  • The influences of initial damage paths and aftershock (AS) spectral shape on the assessment of AS collapse fragility are investigated. To do this, a four-story ductile reinforced concrete (RC) frame structure is employed as the study case. The far-field earthquake records recommended by FEMA P695 are used as AS ground motions. The AS incremental dynamic analyses are performed for the damaged structure. To examine the effect of initial damage paths, a total of six kinds of initial damage paths are adopted to simulate different initial damage states of the structure by pushover analysis and dynamic analysis. For the pushover-based initial damage paths, the structure is "pushed" using either uniform or triangle lateral load pattern to a specified damage state quantified by the maximum inter-story drift ratio. Among the dynamic initial damage paths, one single mainshock ground motion or a suite of mainshock ground motions are used in the incremental dynamic analyses to generate a specified initial damage state to the structure. The results show that the structure collapse capacity is reduced as the increase of initial damage, and the initial damage paths show a significant effect on the calculated collapse capacities of the damaged structure (especially at severe damage states). To account for the effect of AS spectral shape, the AS collapse fragility can be adjusted at different target values of ${\varepsilon}$ by using the linear correlation model between the collapse capacity (in term of spectral intensity) and the AS ${\varepsilon}$ values, and coefficients of this linear model is found to be associated with the initial damage states.

A Study on an Inspection System of Repeated Pattern in PDP panel

  • Jung, Ji-Hun;Nam, Sang-woon;Hwang, Yong-Ha;Park, Yong-June;Kang, Tea-Kyu;Jeong, Dea-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.126-131
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    • 2004
  • The popularity of flat-panel display(FPD), including plasma display panel(PDP) and liquid-crystal display(LCD), has given rise to the need to streamline their production. In these days, PDP is one of the most popular display devices because of its expansion of manufacturing process and simplicity. Bus electrodes, sustain electrodes, barrier ribs and RGB phosphors are patterned on PDP panel to display an image. Since a minute damage on the pattern can cause a serious defect to display, it is important to inspect the pattern precisely. In this paper, an automatic inspection system of repeated pattern in PDP panel has been introduced to find the defect, such as open, short, dirt, island, and so on. And the inspection system has been operated in the mass production line of PDP.

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Plasma Etching Damage of High-k Dielectric Layer of MIS Capacitor (High-k 유전박막 MIS 커패시터의 플라즈마 etching damage에 대한 연구)

  • 양승국;송호영;오범환;이승걸;이일항;박새근
    • Proceedings of the IEEK Conference
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    • 2003.07b
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    • pp.1045-1048
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    • 2003
  • In this paper, we studied plasma damage of MIS capacitor with $Al_2$O$_3$ dielectric film. Using capacitor pattern with the same area but different perimeters, we tried to separate etching damage mechanism and to optimize the dry etching process. After etching both metal and dielectric layer by the same condition, leakage current and C-V measurements were carried out for Pt/A1$_2$O$_3$/Si structures. The flatband voltage shift was appeared in the C-V plot, and it was caused by the variation of the fixed interface charge and the interface trapped charge. From I-V measurement, it was found the leakage current along the periphery could not be ignored. Finally, we established the process condition of RF power 300W, 100mTorr, Ar/Cl$_2$ gas 60sccm as an optimal etching condition.

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Evaluation of Ductility and Damage Ratio for Reinforced Concrete Bridge Piers (철근콘크리트 교각의 연성과 손상도 평가)

  • Park, Chang-Gyu;Lee, Dae-Hyoung;Lee, Eun-Hee;Kim, Hoon;Chung, Young-Soo
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2002.09a
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    • pp.197-204
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    • 2002
  • The resent earthquakes in worldwide have caused extensive damage to highway reinforced concrete bridge piers. It has been observed in the Korean Peninsula that the number of minor or low earthquake motions have increased year by year. Since the concern about the earthquake hazards is increased, the objective of this research is to evaluate the damage of reinforced concrete bridge piers subjected to probable earthquake motions. Experimental investigation was conducted to study the seismic performance of the full-scale specimens in size D=1.2m H=4.8m, which were constructed with different longitudinal lap splice and loading pattern, through the quasi-static test and the pseudo-dynamic test. It is thought that this result could contribute to establish the retrofit decision-making and disaster planning of reinforced concrete bridge piers in earthquake regions. And it could be also possible to quantify the damage of reinforced concrete bridge piers under cyclic loading

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A Study on Characteristics of Impact Fracture in CFRP Laminate Plates (탄소섬유강화 복합재 적층판의 충격파괴 특성에 관한 연구)

  • Yang, I.Y.;Jung, J.A.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.5
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    • pp.38-46
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    • 1995
  • In this paper, an experimental study on the effects of the impact damage and the perforation characteristic of CFRP laminates with different fiber stacking orientation and ply number was done through an observation of interrelations between the impact energy vs. transmitted energy and the impact energy vs. absorbed energy per unit volume. The velocities of the ball before or after impact are measured by the high-speed camera. And when CFRP laminates are subjected to tranverse impact by a steel ball(${\phi}10$), the delamination shapes generated by impact damage are observed by using SAM (Scanning acoustic Microscope).

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Seasonal Occurrence Pattern of Peach Pyralid Moth, Oichocrosis punctiferalis, in Fuyu Persimmon Orchards and Fruit Damage at Harvesting Time (단감원에서 복숭아명나방의 발생양상과 수확기 단감의 피해과율)

  • 박정규;강창헌;이규철;이동문
    • Korean journal of applied entomology
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    • v.41 no.2
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    • pp.107-112
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    • 2002
  • Seasonal occurrence pattern of the peach pyramid moth (PPM), Dichocrosis punctfferahs, was studied by sex pheromone traps and mercury light traps in several Fuyu persimmon orchards under different control pressures in southern region of Korea in 2000 and 2001. Fruit damage by the larvae was also checked at harvesting time from 1999 to 2001. The pattern showed 3 distinct peaks; the 1st one in mid to late June, the 2nd one in mid to late August, and the 3rd one in late September. Number of PPM catches was higher in less controlled than in intensively controlled orchards. There were no persimmon fruits damaged by the larvae of PPM and persimmon fruit moth, Stathmopoda masinissa, in our samples from the testing orchards at harvesting time. Therefore, it is unlikely that these two quarantine pests are included in the exporting fruits. Considering flora adjacent to the tested orchards and zero levels of fruit damage by the larvae, there is a strong possibility that the moths flew from neighbouring chestnut trees or other host plants to be attracted to the traps in the persimmon orchards.

Determination of a critical damage by experiment and analysis of tensile test (인장시험의 실험과 해석 결과를 이용한 임계손상도의 결정)

  • Jang, S.M.;Eom, J.G.;Lee, M.C.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.292-296
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    • 2008
  • A new method of evaluating critical damage values of commercial materials is presented in this paper. The method is based on the previous study of the methodology [1] of acquisition of true stress-strain curves or flow stress curves over large strain from the tensile test in which the flow stress is described by the Hollomon law-like form, that is, by the strain dependent strength coefficient and the strain hardening exponent. The strain hardening exponent is calculated from the true strain at the necking point to meet the Considere condition. The strength coefficient is assumed to be constant before necking and represented by a piecewise linear function of strain after necking. With the predicted flow stress, a tensile test is simulated by a rigid-plastic finite element method with higher accuracy of less than 0.5% error between experiments and predictions. The instant when the fracture begins and thus the critical damage is obtained is determined by observing the stress variation at the necked region. It is assumed that the fracture due to damage begins when the pattern of stress around the necked region changes radically. The method is applied to evaluate the critical damage of a low carbon steel.

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