• Title/Summary/Keyword: Particulate Reinforced Composite

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Growth of Al2O3/Al Composite by Directed Metal Oxidation of Al Surface Doped with Sodium Source

  • Park, Hong Sik;Kim, Dong Seok;Kim, Do Kyung
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.439-445
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    • 2013
  • Both an unreinforced $Al_2O_3$/Al matrix and a ${\alpha}-Al_2O_3$ particulate reinforced composite have been produced by the oxidation of an Al surface doped with NaOH in the absence of any other dopant. Fabrication of the matrix was initiated by the formation of $NaAlO_2$, which provides a favorable surface structure for the matrix formation by breaking the protective $Al_2O_3$ layer on Al. During the matrix growth, the external surface of the growth front was covered with a very thin sodium-rich oxide. A cyclic formation process of the sodium-rich oxide on the growth surface was proposed for the sodium-induced directed metal oxidation process. This process involves dissolution of the sodium-rich oxide, motion of Na to the growth front, and re-formation of the oxide on the surface. Near-net-shape composites were fabricated by infiltrating an $Al_2O_3$/Al matrix into a ${\alpha}-Al_2O_3$ particulate preform, without growth barrier materials. The infiltration distance increased almost linearly in the NaOH-doped preform.

Fatigue and Wear Properties of Semi-Liquid Formed SiCp/AZ91HP Mg Composites (반용융 성형가공한 SiCp/AZ91HP Mg복합재료의 피로 및 내마모 특성)

  • Ha, Hong-Soo;Kim, Myoung-Gyun;Ahn, Sun-Kyu;Lim, Byeong-Soo;Kim, Young-Jig
    • Journal of Korea Foundry Society
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    • v.17 no.5
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    • pp.472-479
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    • 1997
  • The effect of size and mass fraction of SiC particulate on the fatigue and wear have been investigated for semi-liquid formed SiCp/AZ91HP Mg composites. In the study, different particulate sizes of 7, 20, $50 {\mu}m$ were prepared with various mass fraction for sample preparation. By tension-tension fatigue tests, whose procedures are standardized in ASTM standard 647E-93, the da/dN vs. ${\Delta}K$ curves were obtained. Also, the crack propagation paths were observed by optical microscope. As a result of wear test, specific wear loss is decreased with increasing mass fraction and particulate size. Specific wear loss of 30 mass% $50 {\mu}m$ SiC reinforced Mg composite is compared to SKD11.

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Mechanical Properties of Cellulose-filled Epoxy Hybrid Composites Reinforced with Alkali-treated Hemp Fiber (염기 처리 대마 섬유로 강화된 셀룰로오스 충전 에폭시 하이브리드 복합재의 기계적 물성)

  • Anand, P.;Anbumalar, V.
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.46-55
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    • 2015
  • There is a limit for deforestation in order to keep the environmental cycle undisturbed. The heart of the paper is to replace the wood to a maximum extent to obtain a sustainable environment. This research aims at new natural composites in which treated hemp fiber used as reinforcement, synthetic cellulose used as particulate to improve the adhesion between matrix - fiber interface and Epoxy LY556 acted as matrix fabricated by hand layup technique. The density, water absorption, tensile properties, impact strength, hardness, flexural properties and compressive properties have been evaluated under ASTM standards and compare the results with existing materials such as wood, aluminium, etc., The composite hemp fiber reinforced polymer (HFRP) could be exploited as an effective replacement for wood and it would be suitable for automotive applications by comparing results.

Microstructural Changes during Semi-solid State in Hypereutectic Al-Si Alloy (과공정 Al-Si 합금의 반고상 재가열시 미세조직 변화)

  • Kim, In-Joon;Kim, Do-Hyang
    • Journal of Korea Foundry Society
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    • v.18 no.6
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    • pp.541-549
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    • 1998
  • Microstructural characteristics of hypereutectic Al-Si alloys during reheating at semi-solid temperature have been investigated. The size and morphology of primary Si particles in wedge-type mold-cast ingot has been compared with hot-rolled sheet and Si particulate reinforced Al composite. Effects of P and Sr addition on the morphological changes of primary Si particles have been also investigated. Observation of the solidification microstructures of the wedge-type mold-cast ingot at different cooling rates showed that alloying elements such as P and Sr affect the morphology of Si particles, especially in the area solidified at a slow cooling rate. Negligible change in the size of primary crystals was observed after reheating experiment, but ${\alpha}-halo$ formed around the Si particles and fine particles of Si precipitated in the surrounding area of the Si particles. In addition, there seemed to be no coarsening with increasing of holding time and the region of ${\alpha}-halo$ being decreased. Nucleation and recrystallization was accelerated with addition of alloying elements during hot rolling resulting in a decrease of primary Si particle size. In the case of extruded specimens, morphological change of primary Si particles was not observed after reheating. No ${\alpha}-halo$ formation was observed in Si reinforced Al composite because of the oxide film formed on the Si particles which acted as a diffusion barrier between substrate and the primary Si particles.

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A Study on Tensile Properties of Multi-Welled Carbon Nanotube/Epoxy Composites (다중벽 탄소나노튜브/에폭시 복합재료의 인장 물성에 관한 연구)

  • Lee Sang-Eui;Lee Won-Jun;Kim Chun-Gon
    • Composites Research
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    • v.17 no.6
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    • pp.1-7
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    • 2004
  • The studies of particulate reinforced composites have been conducted for many years. The nanocomposites to be studied vigorously in recent years are one of them. We fabricated and studied multi-walled carbon nanotube(MWNT)/epoxy composites which may be useful as matrix for continuous fiber-reinforced composites. We investigated tensile properties of MWNT/epoxy composites as a function of MWNT concentration, which were prepared by the fabrication method established in this study. Tensile stiffness and strength increased 19% at 0.5 wt% and 12% at 0.2 wt%, respectively. We observed the reaggregation phenomenon of MWNTS during curing, which should be controlled to obtain higher tensile properties.

Thermal and Mechanical Properties of Waste Ground Nut-shell Reinforced Polyester Composites

  • Prabhakar, M.N.;Shah, Atta ur rehman;Song, Jung-Il
    • Composites Research
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    • v.28 no.3
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    • pp.118-123
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    • 2015
  • In the current study explain about the bio-based composites made by groundnut shell as reinforcement with polyester resin matrix. Groundnut shell is an abundantly available natural waste byproduct and poly ester resin is widely used to fabricate of composites for good balance of mechanical properties because it is relatively low price and ease of handling. Evaluate the mechanical properties of manufactured groundnut shell/polyester composites by varying the amounts (wt %) of groundnut shell. Particulate shell reinforced polyester composites incorporating varying amounts of groundnut shell (5, 10, 15 and 20%) were characterized for their tensile strength, flexural strength, and impact strength. The mechanical properties improved with increasing particle loading up to 15% and decreased thereafter. Increasing in strength with increased particle shell loading was attributed to increase in surface area which enhanced load transfer between the polyester matrix and ground shall particulates. Scanning electron microscopic studies have been carried out to study the morphology of the composite. Thermal studies and water absorption properties of the composites also studied in this paper.

Reheating Process of Particulates Reinforced Metal Matrix Composites for Thixoforming (Thixoforming을 위한 입자강화형 금속복합재료의 Reheating 공정)

  • 이동건;안성수;강충길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.218-223
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    • 2000
  • A both mixing process of electro-magnetic stirring and mechanical process technique were used to fabricate particulate metal matrix composites(PMMCs) for variation of particle size. The PMMCs were tested for their tensile test for with and without heat treatment with T6. PMMCs fabrication processing conditions for both electrical and mechanical process are also suggested. In order to thixoforming of PMMCs, fabricated billet are reheated by using the optimal coil designed as a function of length between PMMC billet and coil surface, coil diameter and billet length. The effect of reinforcement distribution on billet temperature variation are investigated with calculated solid fraction theory proposed as a function of matrix alloy and volume fraction of reinforcement.

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Mechanical properties of bamboo-epoxy composites a structural application

  • Biswas, Sandhyarani
    • Advances in materials Research
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    • v.1 no.3
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    • pp.221-231
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    • 2012
  • In this study, the physical and mechanical properties of bamboo fiber reinforced epoxy composites were studied. Composites were fabricated using short bamboo fiber at four different fiber loading (0 wt%, 15 wt%, 30 wt% and 45 wt%). It has been observed that few properties increases significantly with respect to fiber loading, however properties like void fraction increases from 1.71% to 5.69% with the increase in fiber loading. Hence, in order to reduce the void fraction, improve hardness and other mechanical properties silicon carbide (SiC) filler is added in bamboo fiber reinforced epoxy composites at four different weight percentages (0 wt%, 5 wt%, 10 wt% and 15 wt%) by keeping fiber loading constant (45 wt%). The significant improvement of hardness (from 46 to 57 Hv) at 15 wt%SiC, tensile strength (from 10.48 to 13.44 MPa) at 10 wt% SiC, flexural strength (from 19.93 to 29.53 MPa) at 5 wt%SiC and reduction of void fraction (from 5.69 to 3.91%) at 5 wt%SiC is observed. The results of this study indicate that using particulate filled bamboo fiber reinforced epoxy composites could successfully develop a composite material in terms of high strength and rigidity for light weight applications compared to conventional bamboo composites. Finally, SEM studies were carried out to evaluate fibre/matrix interactions.

Fabrication of Ceramic Particulate Reinforced Steel Composites by Liquid Pressing Infiltration Process (용융가압함침공정을 이용한 세라믹 입자 강화 철강복합재료의 제조성 검증)

  • Cho, Seungchan;Lee, Yeong-Hwan;Ko, Seongmin;Park, Hyeon Jae;Lee, Donghyun;Shin, Sangmin;Jo, Ilguk;Lee, Sang-Kwan;Lee, Sang-Bok
    • Composites Research
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    • v.31 no.4
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    • pp.117-121
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    • 2018
  • Various ceramic particulate such as TiC, $TiB_2$, $Al_2O_3$ reinforced SUS431 matrix composites were successfully fabricated by a novel liquid pressing infiltration process. Microstructures of the SUS431 composite were analyzed to determine manufacturability of composites. $Al_2O_3$-SUS431 composite had lots of defects due to poor wettability between the $Al_2O_3$ and steel matrix. On the other hand, TiC was uniformly dispersed in the SUS431 matrix than $TiB_2$ and $Al_2O_3$ due to good wettability and interfacial properties.

Tailoring and Control of The Micro (Nano) Structure of Functional CMSs and MMCs

  • Colomban
    • The Korean Journal of Ceramics
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    • v.5 no.1
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    • pp.55-72
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    • 1999
  • A cheallenge in the aerospace field is to design new composites satisfying specific and sometimes conflicting properties. The key steps are ⅰ)the understanding and the control of the reaction between the reinforcement and the embedding matrix, ⅱ) the achievement of a coherent and robust matrix. The problems encountered to prepare particulate, 1D, 2D and 3D reinforced composites using polymeric are discussed. Emphasis is given to the control of the micro/nanostructure using Raman microspectrometry and depth-sensing microindentation, in order to get information on the micromechanics and fiber structure simultaneously, within ceramic (CMC's) and metal matrix (MMC's) composites.

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