• Title/Summary/Keyword: Part deformation

Search Result 919, Processing Time 0.03 seconds

Localized Plastic Deformation in Heat-Resistant Alloy and Combined Two-Back Stress Hardening Model (내열합금 구조품에서의 국부적 소성변형과 이중후방응력 경화 모델)

  • Yun, Su-Jin;Lee, Sang-Yeun;Park, Dong-Chang;Yoon, Hyun-Gul
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2011.04a
    • /
    • pp.272-278
    • /
    • 2011
  • In the present work, FEM analyses are carried out to investigate the fractures occurred within the structural part in the course of combustion experiment. The loss of structural integrity stems from the localized deformation and the damage induced due to a severe change in the thermal load. Moreover, the two-back stress evolution model is proposed using the Armstrong-Frederick and the Phillips' rules to depict the plastic deformation, and the continuum damage mechanics is also incorporated into the present model. It is noted that the present model is able to formulate a wide range of constitutive description with ease. The numerical results depicts that a severe strain localization and damage evolution can be obtained depending on the dominant back stress.

  • PDF

Strength of connection fixed by TOBs considering out-of-plane tube wall deformation-Part 1: Tests and numerical studies

  • Wulan, Tuoya;Wang, Peijun;Xia, Chengxin;Liu, Xinyu;Liu, Mei;Liu, Fangzhou;Zhao, Ou;Zhang, Lulu
    • Steel and Composite Structures
    • /
    • v.42 no.1
    • /
    • pp.49-57
    • /
    • 2022
  • This paper presents a study on the behavior of a bolted T-stub to square tube connection using Thread-fixed One-side Bolts (TOBs) through tests and numerical simulations. It outlines a research work of four connections with focus on the failure modes and strengths of the connection under tensile load. It was observed that the thread anchor failure caused by shear failure of hole threads controlled the final failure of the connection in the tests. Meanwhile, the out-of-plane deformation of tube wall resulted in the contact separation between hole threads and bolt threads, which in turn reduced the shear strength of hole threads. Finite element models (FEMs) allowing for the configuration details of the TOBs fixed connection are then developed and compared with the test results. Subsequently, the failure mechanism of hole threads and stress distribution of each component are analyzed based on FEM results. It was concluded that the ultimate strength of connection was not only concerned with the shear strength of hole threads, but also was influenced by the plastic out-of-plane deformation of tube wall. These studies lay a foundation for the establishment of suitable design methods of this type of connection.

Bond and ductility: a theoretical study on the impact of construction details - part 2: structure-specific features

  • Zwicky, Daia
    • Advances in concrete construction
    • /
    • v.1 no.2
    • /
    • pp.137-149
    • /
    • 2013
  • The first part of this two-part paper discussed some basic considerations on bond strength and its effect on strain localization and plastic deformation capacity of cracked structural concrete, and analytically evaluated the impacts of the hardening behavior of reinforcing steel and concrete quality on the basis of the Tension Chord Model. This second part assesses the impacts of the most frequently encountered construction details of existing concrete structures which may not satisfy current design code requirements: bar ribbing, bar spacing, and concrete cover thickness. It further evaluates the impacts of the additional structure-specific features bar diameter and crack spacing. It concludes with some considerations on the application of the findings in practice and an outlook on future research needs.

The effect of Mobile Flash Butt Welding (이동식 플래시 버트 용접의 효과)

  • Lee Jun-Sik;Lee Jong-Su;Lee Hak-Kyu;Lee Jung-Kwon;Lee Jee-Ha
    • Proceedings of the KSR Conference
    • /
    • 2004.10a
    • /
    • pp.793-799
    • /
    • 2004
  • In track a third weakness point is joint part, turnout part, curve part. One of them joint part of rail have been known to the most weak point by loosen of joint bar and fish bolt due to impulse and vibration by wheel contact at times. In addition happen to deformation and failure at end of rail, failure and miniature of ballast gravel. Finally impact between wheel and rail become origin cause of a welded rail, noise and vibration. riding condition deterioration, besides track failure. In the present domestic, Thermite and Gas pressure weldings have been used to continuous welded rail(CWR), however stiffness and confidence in quality is lower than Flash butt welding method. FRW have the excellent capacity, however have a shortcoming large scale of machine and power equipment. Therefore we will introduce Mobile Flash Butt Welder can weld in track.

  • PDF

Quality Assessment by Analysis of Yoke Caulking Process Considering Strain Rate Sensitivity (변형률속도 민감성을 고려한 요크 코킹공정의 해석에 의한 품질 평가)

  • 박문식;강경모;한덕수
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.20 no.6
    • /
    • pp.37-46
    • /
    • 2003
  • This paper is to predict quality deterioration resulting from a caulking process of yoke which is a part of automotive steering system. The caluking is a plastic deformation process involving such as impact of high speed tool, contacts between part and fixtures and strain rate sensitivity of the part material. Elaborate application of finite element method is neccesary to calculate changes of part dimensions because they fall into a level of tolerances. Simple work hardening and strain rate sensitive model is proposed fur the material and applied for the simulation by using Abaqus which is able to cater for elastoplastic rate sensitive material and contacts. Numerical results of test models that represent tensile bar and tensile plate are compared with material data inputs. Dimensional changes for the yoke are calculated from simulations and compared to the mesurements and they show good agreement. The method presented here with the material model proved to be valuable to assess quality deterioration for similar metal forming processes.

A Study on deformation compensation of press part based on reverse engineering (역공학기반의 프레스 부품 변형 보정에 관한 연구)

  • Kim, Kwang-Hee;Lee, Yun-Young
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.14 no.1
    • /
    • pp.28-32
    • /
    • 2013
  • In this study, we suggested new method for compensation on spring back of press part. At first, we compared between error on CAD data and scanning data. The new method can be substituted for manual modeling process in compensation on spring back. The new method is available for automatic modeling based on 3D scanning data. From the study, the results expect that time and cost reduction for process applying new method for compensation on spring back of press part.

TIME-DEPENDENT FRACTURE OF ARTICULAR CARTILAGE: PART 1 - THEORY & VALIDATION

  • Mun, M.S.;Lewis, J.L.
    • Proceedings of the KOSOMBE Conference
    • /
    • v.1995 no.05
    • /
    • pp.27-33
    • /
    • 1995
  • A time-dependent large deformation fracture theory is developed for application to soft biological tissues. The theory uses the quasilinear viscoelastic theory of Fung, and particularizes it to constitutive assumptions on polyvinyl-chloride (PVC) (Part I) and cartilage (Part II). This constitutive theory is used in a general viscoelastic theory by Christensen and Naghdi and an energy balance to develop an expression for the fracture toughness of the materials. Experimental methods are developed for measuring the required constitutive parameters and fracture data for the materials. Elastic stress and reduced relaxation functions were determined using tensile and shear tests at high loading rates with rise times of 25-30 msec, and test times of 150 sec. The developed method was validated, using an engineering material, PVC to separate the error in the testing method from the inherent variation of the biological tissues. It was found that the the proposed constitutive modeling can predict the nonlinear stress-strain and the time-dependent behavior of the material. As an approximation method, a pseudo-elastic theory using the J-integral concept, assuming that the material is a time-independent large deformation elastic material, was also developed and compared with the time-dependent fracture theory. For PVC. the predicted fracture toughness is $1.2{\pm}0.41$ and $1.5{\pm}0.23\;kN/m$ for the time-dependent theory and the pseudo-elastic theory, respectively. The methods should be of value in quantifying fracture properties of soft biological tissues. In Part II, an application of the developed method to a biological soft tissue was made by using bovine humeral articular cartilage.

  • PDF

Light-weight Design with a Simplified Center-pillar Model for Improved Crashworthiness (측면충돌 성능 향상을 위한 고강도 강판의 적용 및 단순 센터필러 모델의 최적경량설계)

  • Bae, Gi-Hyun;Huh, Hoon;Song, Jung-Han;Kim, Se-Ho
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.14 no.6
    • /
    • pp.112-119
    • /
    • 2006
  • This paper is concerned with the light-weight design of a center-pillar assembly for the high-speed side impact of vehicle using advanced high strength steels(AHSS). Steel industries continuously promote the ULSAB-AVC project for applying AHSS to structural parts as an alternative way to improve the crashworthiness and the fuel efficiency because it has the superior strength compared to the conventional steel. In order to simulate deformation behavior of the center-pillar assembly, a simplified center-pillar model is developed and parts of that are subdivided employing tailor-welded blanks(TWB) in order to control the deformation shape of the center-pillar assembly. The thickness of each part which constitutes the simplified model is selected as a design parameter. Factorial design is carried out aiming at the application and configuration of AHSS to simplified side-impact analysis because it needs tremendous computing time to consider all combinations of parts. In optimization of the center-pillar, S-shaped deformation is targeted to guarantee the reduction of the injury level of a driver dummy in the crash test. The objective function is constructed so as to minimize the weight and lead to S-shape deformation mode. Optimization also includes the weight reduction comparing with the case using conventional steels. The result shows that the AHSS can be utilized effectively for minimization of the vehicle weight and induction of S-shaped deformation.

Prediction and Verification of the Twist Deformation of Automotive Structure Parts after Hybrid Welding Using CAE (CAE 를 통한 하이브리드 용접 후 차체부품 변형예측 및 검증)

  • Lee, Dug-Young;Choi, Bo-Sung;Choi, Won-Ho;Ahn, Jang-Ho
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.29 no.1
    • /
    • pp.87-95
    • /
    • 2012
  • In recent years, laser-arc hybrid welding has begun to be adopted for assembly welding of automotive bodies and parts, because the hybrid welding process can weld lapped steel sheets having a larger gap than is possible with laser welding. In this paper, to predict the twist deformation by the hybrid welding when brackets are welded in B pillar of a passenger car, the residual stress using CAE is analyzed and the deformation result of CAE is compared with the measured deformation. First of all, after modeling heat source as intended to be expressed with laser-arc hybrid welding method, heat source fitting is done with welding conditions and a section of welding part obtained through specimen test. In case of heat source functions, laser used conical source and arc used double ellipsoid source. Through the local model analysis, elements which are located in the center of the model are selected. The elements are called WME(Welding Macro Element). This WME is extruded in the welding lines and welding phenomenon of complex parts is accomplished. The deformation amount after hybrid welding is got through a simulation, the validity of simulation is verified by measuring the panel and comparing with the simulation result.