• Title/Summary/Keyword: Part Shrinkage

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Molding Design Factors Optimization for Maximizing Shrinkage Uniformity of Injection Molded Part using Design of Experiments (실험계획법을 이용한 사출품의 균일 수축을 위한 성형 설계인자의 최적화)

  • Park, Jong-Cheon;Kim, Kyung-Mo;Yin, Jeong-Je;Lee, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.70-76
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    • 2011
  • This paper presents an optimization procedure for reducing warpage of injection molded part by using a volumetric shrinkage deviation as an objective function. A design of experiments based on orthogonal arrays was used in the optimization procedure, and the entire optimization was performed through a two stage process - a preliminary experimentation and a principal experimentation. Proposed optimization method was applied to the design of a CPU-base part in computer. With the moderate number of experiments, an optimal molding condition for uniform distribution of volumetric shrinkage was obtained, as a result, the warpage of the molded part was significantly reduced.

A Study on the Effect of the Shrinkage Strip on Shrinkage and Thermal Change of Concrete (건조수축 및 온도영향에 대한 건조수축대의 효과 연구)

  • 김록배;김욱종;이도범;이운세
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.251-256
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    • 2001
  • Shrinkage during the curing and drying of concrete is unavoidable and results in many cracks. Shrinkage strips reduce effectively shrinkage stresses and minimize shrinkage cracks by being left open for a certain time during construction allow a significant part of the shrinkage to occur without inducing stresses. This study verifies the effectiveness of shrinkage strips and provides the guide for construction of such strips.

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A Study on the Effect of the Shrinkage Strip on Shrinkage and Thermal Change of Concrete in the Underground Parking Structure (공동주택 지하주차장의 건조수축 및 온도영향에 대한 수축대의 효과 연구)

  • 김록배;김욱종;이도범;이운세
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.827-832
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    • 2001
  • Shrinkage during the curing and drying of concrete is unavoidable and results in many cracks. Shrinkage strips reduce effectively shrinkage stresses and minimize shrinkage cracks by being left open for a certain time during construction to allow a significant part of the shrinkage to occur without inducing stresses. This study verifies the effectiveness of shrinkage strips and provides the guide for construction of such strips.

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Critical Compressive Strain of Concrete under a Long-Term Deformation Effect Part I. Experiments

  • Nghia, Tran Tuan;Chu, In-Yeop;Kim, Jin-Keun
    • International Journal of Concrete Structures and Materials
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    • v.4 no.2
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    • pp.89-96
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    • 2010
  • This paper focuses on the effect of creep on the critical compressive strain (CCS) of concrete. The strain of concrete corresponding to the peak compressive stress is crucial in the selection of the ultimate yield strength of the reinforcing bar used in reinforced concrete columns. Among the various influencing factors, such as the creep, shrinkage, loading rate and confinement, the effect of creep and shrinkage is the most significant. So far, investigations into how these factors can affect the CCS of concrete have been rare. Therefore, to investigate the effect of creep and shrinkage on CCS, an experimental (part I) and a parametric study (part II) were conducted, as presented in these papers (part I considers creep effect, part II considers effect of creep and shrinkage). In part I, experiments pertaining to the loading age, loading rate, loading duration and loading and creep levels were conducted to study the effect of these variables on the CCS of concrete. It was found that the effects of the loading rate, loading age, and level and duration on the CCS of concrete were negligible. However, it is very important to consider the effect of creep.

A Study on Measurement of Shrinkage of Molded Plastics in a Microcellular Foaming Injection Molding Process (초미세 발포 사출 성형 공정에서 성형된 플라스틱의 수축률 측정에 관한 연구)

  • Hwang, Yun-Dong;Cha, Sung-Woon;Lee, Jung-Hyun
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.621-626
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    • 2001
  • Microcellular foaming process was developed at MIT in 1980's to save a quantity of raw materials and improve mechanical properties. There are many process variables in appling microcellular foaming process to the conventional injection molding process. Of all process variables, part dimension control and shrinkage are the most influential on the post molded dimension. The post molding dimensional change of thermoplastic resins is important to tool designers for predicting the specific difference of molded part vs. actual mold cavity. Generally, articles injection molded are smaller in size than the cavity; hence, the term shrinkage factor is used to define the allowance a designer specifies. It is important to consider the factors that influence molded part dimension. According to ASTM Designation: D 955, shrinkage from mold dimensions of molded plastics was measured. In injection molding, the difference between the dimensions of the mold and of the molded article produced therein from a given material may vary according to the design and operation of the mold. In this paper, shrinkage data of molded plastic parts was obtained. It can be an important information for designing optimum mold system in a microcellular foaming injection molding process.

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Tooth-colored Adhesive Restoration for Posterior Teeth

  • Krejci, I.
    • Proceedings of the KACD Conference
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    • 2001.11a
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    • pp.579-579
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    • 2001
  • One of the most important factors for the clinical success of adhesive posterior restorations is marginal adaptation. This property is very closely related to mechanical properties and to the shrinkage behavior of composite materials. Most of modem composite materials are light-cured. This is why the first part of this lecture will be confined to our recent research on light curing, such as plasma polymerization, LED polymerization and the power of modem halogen lamps. In the second part of the lecture the shrinkage properties such as dimensional shrinkage and shrinkage forces of different light curing materials and during different curing procedures will be discussed. Finally, in the third part of the lecture, marginal adaptation before and after loading in different cavity classes and by using different restorative techniques and curing procedures will be presented. Data will also be given on wear resistance, abrasiveness against opposing cusps and postcuring of composite materials.(omitted)

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Effect of mineral admixture on chemical shrinkage and autogenous shrinkage of cement paste (화학수축과 자기수축에 혼화재가 미치는 영향)

  • Park, Chung-Hoon;Choi, Hoon Jae;Kim, Baek-Joong;Yi, Chongku;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.156-157
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    • 2013
  • As the chemical shrinkage and autogenous shrinkage of paste constitutes a large part of the shrinkage of high strength concrete, a good understanding of characteristics of chemical shrinkage and autogenous shrinkage is essential in order to understand chemical shrinkage and autogenous shrinkage of concrete. In this study, a preliminary study on effect of mineral admixture on chemical shrinkage and autogenous shrinkage of paste was compared.

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Shrinkage-Induced Stresses at Early Ages in Composite Concrete Beams

  • Park, Dong-Uk;Lee, Chang-Ho
    • KCI Concrete Journal
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    • v.14 no.1
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    • pp.15-22
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    • 2002
  • Stresses that develop due to differential shrinkage between polymer modified cement mortar (PM) and Portland cement concrete (PCC) in a repaired concrete beam at early ages were investigated. Interface delamination or debonding of the newly cast repair material from the base is often observed in the field when the drying shrinkage of the repair material is relatively large. This study presents results of both experimental and analytical works. In the experimental part of the study, development of the material properties such as compressive strength, elastic modulus, interface bond strength, creep constant, and drying shrinkage was investigated by testing cylinders and beams for a three-week period in a constant-temperature chamber. Development of shrinkage-induced strains in a PM-PCC composite beam was determined. In the analytical part of the study, two analytical solutions were used to compare the experimental results with the analytically predicted values. One analysis method was of an exact type but could not consider the effect of creep. The other analysis method was rather approximate in nature but the creep effect was included. Comparison between the analytical and the experimental results showed that both analytical procedures resulted in stresses that were in fair agreement with the experimentally determined values. It may be important to consider the creep effect to estimate shrinkage-induced stresses at early ages.

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, H.P.;Kim, Y.J.
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.5-11
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    • 2012
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed.

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, Hyun-Pil;Kim, Yohng-Jo
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.103-109
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    • 2008
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed

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