• Title/Summary/Keyword: Paper-mill

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Chaotic Behaviour of Vibration signal in Rolling Mill Bearing (압연기 베어링 진동 신호의 카오스적 거동)

  • 배영철;김이곤;최남섭;김경민;정양희;최홍준;김서영
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2000.10a
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    • pp.634-637
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    • 2000
  • A diagnosis system that provides early warnings regarding machine malfunction is very important for rolling mill so as to avoid great losses resulting from unexpected shutdown of the production line. But it is very difficult to provide early warnings in rolling mill. Because dynamics of rolling mill is non-linear. This paper shows a chaotic behaviour of vibration signal in rolling mill using embedding method. Not only phase plane and Poincare map are implemented but also FFT and histogram of vibration signal in rolling mill is presented by embedding method.

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Chaotic Phenomenon of Vibration signal in Rolling Mill Soaring (회전 기기에서의 카오스 현상에 관한 연구)

  • 배영철;김주완
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.05a
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    • pp.374-377
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    • 2001
  • A diagnosis system that provides early warnings regarding machine malfunction is very important for rolling mill so as to avoid great losses resulting from unexpected shutdown of the production line. But it is very difficult to provide early warnings in rolling mill. Because dynamics of rolling mill is non-linear. This paper shows a chaotic behaviour of vibration signal in rolling mill using embedding method. Not only phase plane and Poincare map are implemented but also FFT and histogram of vibration signal in rolling mill is presented by embedding method.

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Chaotic Behaviour of Vibration signal for Rolling Mill Bearing Diagnistics (압연기 베어링진단을 위한 진동 신호의 카오스적 거동)

  • 배영철;김이곤;최남섭;김경민;정양희;최홍준;김서영;유권종
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.4 no.4
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    • pp.759-765
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    • 2000
  • A diagnosis system that provides early warnings regarding machine malfunction is very important for rolling mill so as to avoid great losses resulting from unexpected shutdown of the production line. But it is very difficult to provide early warnings in rolling mill. Because dynamics of rolling mill is non-linear. This paper shows a chaotic behavior of vibration signal in rolling mill using embedding method. Not only phase plane and Poincare map are implemented but also FH and histogram of vibration signal in rolling mill is presented by embedding method.

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The Effect of Physico - Chemical Environmental Parameters on Early Composting of Paper - Mill Sludge Cakes (이화학적 환경변수가 제지슬러지케이크의 조기부숙에 미치는 영향)

  • 최홍림;김현태;하호성;정영윤;남상일;서형덕;정원준
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.34 no.3
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    • pp.75-84
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    • 1992
  • The paper manufactories in Sangpyeong Industrial Estates, Chinju, produce more than 80 tons of paper-mill sludge cakes every day, which costs about 840 million won for dump per year. Since the paper-mill sludge is biodegradable, the sludge can he utilized as an organic fertilizer if it is properly decomposed. This may lead to not only dramatic cut of the treatment cost but prevention from secondary environmental contamination due to dump. The primary objective of the study was to explore the quantitative range of major enviromental parameters influencing early composting of paper-mill cakes, naturally pretreated in warn and cold weather. The automatically-controlled reactor was designed, manufactured, and operated for nine days to decompose about 2201 of raw sludge cakes. Four tests(Test 1-Test 4) were implemented for the study of Phase I. Treatments of two levels of initial temperature (40˚C and 28˚C) and two levels of water content + C/N ratio (35% + 40 and 63% + 80) were made to test the significance of their parameters for decomposition of raw sludge cakes pretreated in warm weather. Another four tests (Test 5- Test 8) were implemented for the study of Phase II. Treatments of initial temperature and water content(W/C) + C/N ratio of raw sludge pretreated in cold weather were made to 16˚C and 13% +58 for Test 5, 6˚C and 53% +55 for Test 6, 7˚C and 36% +81 for Test 7, 31˚C and 30% +81 for Test 8. Natural weater condition(pretreatment condition) revealed the importance m composting of the paper-mill sludge cakes. Combination of water content adjustment to about 30% with C/N ratio amendment of about 20 and initial temperature of 30~40˚C was concluded to be the best for early composting of paper-mill sludge cakes with aeration rate and pH fixed. Temperature and C/N ratio were adapted as judging variables for composting degree. In addition, tests for microbial activity were performed to validate the experimental results. Since the temperature and C/N ratio did not coincide in some tests as judging variables for the maturity of the composting sludges, taking one of these parameters could mislead the concept of the maturity (composting conceptually new criterion to provide more reliable information for early composting of paper-mill sludge cakes.

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Framework Development for Fault Prediction in Hot Rolling Mill System (열간 압연 설비의 고장 예지를 위한 프레임워크 구축)

  • Son, J.D.;Yang, B.S.;Park, S.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.3
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    • pp.199-205
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    • 2011
  • This paper proposes a framework to predict the mechanical fault of hot rolling mill system (HRMS). The optimum process of HRMS is usually identified by the rotating velocity of working roll. Therefore, observing the velocity of working roll is relevant to early know the HRMS condition. In this paper, we propose the framework which consists of two methods namely spectrum matrix which related to case-based fast Fourier transform(FFT) analysis, and three dimensional condition monitoring based on novel visualization. Validation of the proposed method has been conducted using vibration data acquired from HRMS by accelerometer sensors. The acquired data was also tested by developed software referred as hot rolling mill facility analysis module. The result is plausible and promising, and the developed software will be enhanced to be capable in prediction of remaining useful life of HRMS.

Virtualized CNC Milling Machine (가상 CNC밀링머신)

  • Baek, Dae-Kyun;Oh, Myung-Seok
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.4
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    • pp.365-369
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    • 2001
  • This paper presented a new model of virtualized CNC milling machine. The model verifies the over cut, the under cut and the surface roughness using NC file generated from CAM and cutting condition. The model uses Z-map model to verify workpiece. In this paper, the model used the velocities of x, y and z direction and obtained a center point of a hall end mill for modeling Z-map of workpiece. To investigate the performance of the model, simulation study was carried out. As the results, the model gave geometry accuracy of workpiece, the surface roughness and the chip loads in finish cutting that can predict tool chipping. The virtualized CNC machine can he used a flat end mill, a ball end mill and a rounded end mill.

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Studies on the Application of Microorganism to Control the Bulking of Paper Mill Wastewater (제지폐수 벌킹제어를 위한 미생물 적용 연구)

  • 이성호;조준형
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.3
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    • pp.32-37
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    • 2002
  • The paper mill wastewater actually generating bulking was used to apply to the spot. Batch and continuous type pilots were used in this study. Optimal time after propagating generation of activated sludge in aeration basin by adding Hoc forming microorganism was 24 and 36hours while optimal time of activated sludge in original aeration basin was 60hours. Showing the difference of sedimentation velocity at 7th day after operating a pilot continuously, SV30 was decreased to 50% at 13th day. COD value in aeration basin with floe forming microorganism was 35mg/L while COD value in original aeration basin was 52mg/L. It was indicated that application of Hoc forming microorganism can control the bulking of paper mill wastewater by shortening of recovery time and improving of pollution removal efficiency.

A Study on the Design of Fault-Diagnosis System for Healing Mill Bearing in Wavelet Transform (웨이브렛 변환을 이용한 압연기 베어링 고장-진단 시스템 설계에 관한 연구)

  • 배영철;김이곤;최남섭;김경민;정양희
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.4 no.5
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    • pp.951-961
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    • 2000
  • A diagnosis system that provides early warnings regarding machine malfunction is very important for rolling mill so as to avoid great losses resulting from unexpected shutdown of the production line. But it is very difficult to provide early warnings in rolling mill. Because dynamics of rolling mill is non-linear. This Paper proposes a new method for diagnosis of rolling mill using wavelet transform(W) to solve this problem. Proposed method that measures the vibration signals of rolling mill on-line and analyze it using wavelet to acquire pattern data. And we design a fault-diagnosis system that diagnose a rolling mill using this data. Validity of the new method is asserted by real numerical data experiment.

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A Study on the Wear Estimation of End Mill Using Sound Frequency Analysis (음향주파수 분석에 의한 엔드밀의 마모상태 추정에 관한 연구)

  • Lee, Chang-Hee;Cho, Taik-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1287-1294
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    • 2003
  • The wear process of end mill is so complicated process that a more reliable technique is required for the monitoring and controlling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for 4 cases using the high-speed-steel end mill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. As the cutter impacts the workpiece surface, a situation of farced vibration arises in which the dominant forcing frequency is equal to the tooth passing frequency of the cutter. The tooth passing frequency appears as a harmonics form, and end mill flank wear is related with the first harmonic. It is possible to detect end . mill flank wear. This paper proposed the new method of the end mill wear detection.

Development of Measuring Device for Electric Field on the Ground Level Using a Field Mill (필드 밀을 이용한 대지전장 측정장치 개발)

  • 송재용;김명진;길경석;천상규;송동영
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.2
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    • pp.315-320
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    • 2001
  • This paper describes a rotation-type field mill to measure the electric field intensity caused by thunderclouds on the ground level. The field mill developed is consisted of two isolated electrode vanes, a grounded stator and a rotor. To develop a high sensitive field mill, the principles and design rules of a rotation-type field mill are studied. Also, two types of calibration system, such as a cylindrical guard electrodes and a parallel-plate electrodes, are proposed to determine the sensitivity and frequency bandwidth of the field mill. From the calibration experiment, the frequency bandwidth and the sensitivity of the field mill are DC ~ 200 [Hz] and 0.267 [mV/V/m], respectively. Therefore, it can measure the electric field intensity from 73 [V/m] to 18.7 [㎸/m].

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