• Title/Summary/Keyword: Panel Design

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A Case Study on Development of Automotive Interior Parts using Gas Assisted Injection Molding Process (가스사출성형을 이용한 자동차 내장부품 개발 사례에 관한 연구)

  • Kim H. S.;Lee D. K.
    • Transactions of Materials Processing
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    • v.14 no.5 s.77
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    • pp.452-459
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    • 2005
  • Gas assisted injection molding (GAIM) is an innovative low-pressure injection molding technique that can provide numerous benefits such as reduced part warpage, excellent surface quality without sink marks, low injection pressure and greater design flexibility. However, adoptions of GAIM may cause unexpected defects since it requires many subtle design factors such as resin shot size, delay time and gas injection pressure, which wouldn't be considered in conventional injection molding process. Therefore, experiences applying GAIM should be collected and examined in order to establish design rules of the new technique. The purpose of this paper is to summarize developing cases of three automotive interior parts such as instrument panel, map pocket folding and center facia side panel so that possibilities and limitations of GAIM were examined. As a result, it is necessary to consider characteristics of GAIM at the initial stage of part design in order to obtain various advantages of the GAIM process without occurring severe defects, which would increase time and cost required to the part development.

Optimum Design of 3-Dimensional Panel Surface Grinder System (3차원 표면 연마기 시스템의 최적설계)

  • 이수훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.52-58
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    • 2000
  • the quality of a TV is closely connected with the high quality surface of Braun tube. To get high quality surface an improved grinding system is needed. It has three main parts : the housing part of supporting frame the outershaft part rotat-ed by motor and the innershaft part having eccentricity from the rotation axis of the outershaft. the housing part and the outershaft part are connected by outerbearings, The outershaft part and the innershaft part are connected by innerbearings. Although the outershaft part is rotated at high-speed the innershaft part is not rotated by offset coupling. The high quality grinding surface can be obtained by this mechanism of panel surface grinder, Because the innershaft is unbalanced by eccentricity from rotation axis of outershaft the unbalancing vibration is resulted In this rotor system with high-speed rota-tion the unbalancing vibration makes the opertion unstable. In this research the transfer function is obtained bythe frequency response analysis of finite element model. The simu-lation result is proved by comparing with the experimental result measured by signal analyzer Then the results are corre-lated. in order to improve the design an optimization method is used instead of two-planes balancing method The parts of the 3-dimensional panel surface grinder satisfy the each constraint, The result shows that the design of the panel surface grinder can be optimized.

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An artificial neural network residual kriging based surrogate model for curvilinearly stiffened panel optimization

  • Sunny, Mohammed R.;Mulani, Sameer B.;Sanyal, Subrata;Kapania, Rakesh K.
    • Advances in Computational Design
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    • v.1 no.3
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    • pp.235-251
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    • 2016
  • We have performed a design optimization of a stiffened panel with curvilinear stiffeners using an artificial neural network (ANN) residual kriging based surrogate modeling approach. The ANN residual kriging based surrogate modeling involves two steps. In the first step, we approximate the objective function using ANN. In the next step we use kriging to model the residue. We optimize the panel in an iterative way. Each iteration involves two steps-shape optimization and size optimization. For both shape and size optimization, we use ANN residual kriging based surrogate model. At each optimization step, we do an initial sampling and fit an ANN residual kriging model for the objective function. Then we keep updating this surrogate model using an adaptive sampling algorithm until the minimum value of the objective function converges. The comparison of the design obtained using our optimization scheme with that obtained using a traditional genetic algorithm (GA) based optimization scheme shows satisfactory agreement. However, with this surrogate model based approach we reach optimum design with less computation effort as compared to the GA based approach which does not use any surrogate model.

Investigation into Characteristics of Bending Stiffness and Failure for ISB Panel (ISB 판넬의 굽힘강성 및 파손특성에 관한 연구)

  • Ahn Dong-Gyu;Lee Sang-Hoon;Kim Min-Su;Han Gil-Young;Jung Chang-Gyun;Yang Bong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.162-172
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    • 2005
  • The objective of this research works is to investigate into characteristics of bending stiffness and failure for the ISB ultra-lightweight panel with internally structured material. The expanded metal with a crimped pyramid shape and woven metal are employed as an internally structured material. Through three-points bending test, the force-displacement curve and failure shape are obtained to examine the deformation pattern, characteristic data, such as maximum load, displacement at maximum load, etc, and failure pattern of the ISB panel. In addition, the influence of design parameters fur ISB panel on the specific stiffness, the specific stiffness per unit width, failure mode and failure map has been found. Finally, it has been shown that ISB containing expand metal with the crimped pyramidal shape is prefer to that containing woven metal from the view point of optimal design for ISB panel.

Acoustic Performance of the Multilayered Panel with Helmholtz Resonators (Helmholtz 공명기를 내장한 다층패널의 음향 특성에 관한 연구)

  • Jong-Soo Seo;Jae-Jin Jeon
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.1
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    • pp.123-134
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    • 1992
  • The reduction of the airborne noise level is essential to the comfortability for mien and passengers in ships. In this paper, the acoustic characteristics on the multilayered acoustic panel with the Helmholtz resonator was described analytically and experimentally. The design software based on the Transfer Matrix Analysis(TMA) method for the acoustic enclosing panel was developed. According to the change of the design parameters of the panel, verious transmission losses were obtained using the developed software. As a result, it was verified that the acoustic characteristics of the composite panel was excellent in comparison with the conventional acoustic partitioning structures. This panel can be applicable to the acoustic enclosure system.

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Study on the Design Process to minimize the Weight of the Damping Material (제진재 경량화를 위한 설계 프로세스 연구)

  • Kim, Ki-Chang;Kwon, Jo-Seph;Kim, Chan-Mook;Kim, Jin-Taek
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.2
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    • pp.115-122
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    • 2012
  • Sound packages and damping materials have been widely applied on the floor to decrease the interior noise of a vehicle. Based on the previous researches on the low-noise vehicles, weight optimization through minimization of damping material usage is required while decreasing mid and high frequency range noise by application of sound packages. This paper describes the analysis process of robust design of vehicle body structure before applying damping materials and focuses on the analysis and test process of the location optimization at the stage of damping material application. A vibration experiment for the analysis of floor panel velocity with respect to the excitation of suspension attachment parts at the underfloor of a vehicle is performed. And through the improvement correlation between FEA and TEST, a design guide to optimize damping materials application in the early design stage is proposed. A research on vibration damping steel sheets and liquid acoustic spray on deadener(LASD) is performed to minimize manufacturing time and to minimize the space for pre-existing asphalt damping materials. As results of this study, panel stiffness is achieved through curved surface panel and bead optimization. And test baseline of optimum design is suggested through damping material optimization. And finally, through re-establishing the analysis process for vibration reduction of vehicle floors and lightweight design of damping materials, it is possible to design damping materials efficiently in the preceding stage of design.

Blast behavior of steel infill panels with various thickness and stiffener arrangement

  • Lotfi, Saeid;Zahrai, Seyed Mehdi
    • Structural Engineering and Mechanics
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    • v.65 no.5
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    • pp.587-600
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    • 2018
  • Infill panel is the first element of a building subjected to blast loading activating its out-of-plane behavior. If the infill panel does not have enough ductility against the loading, it breaks and gets damaged before load transfer and energy dissipation. As steel infill panel has appropriate ductility before fracture, it can be used as an alternative to typical infill panels under blast loading. Also, it plays a pivotal role in maintaining sensitive main parts against blast loading. Concerning enough ductility of the infill panel out-of-plane behavior, the impact force enters the horizontal diaphragm and is distributed among the lateral elements. This article investigates the behavior of steel infill panels with different thicknesses and stiffeners. In order to precisely study steel infill panels, different ranges of blast loading are used and maximum displacement of steel infill under such various blast loading is studied. In this research, finite element analyses including geometric and material nonlinearities are used for optimization of the steel plate thickness and stiffener arrangement to obtain more efficient design for its better out-of-plane behavior. The results indicate that this type of infill with out-of-plane behavior shows a proper ductility especially in severe blast loadings. In the blasts with high intensity, maximum displacement of infill is more sensitive to change in the thickness of plate rather the change in number of stiffeners such that increasing the number of stiffeners and the plate thickness of infill panel would decrease energy dissipation by 20 and 77% respectively. The ductile behavior of steel infill panels shows that using infill panels with less thickness has more effect on energy dissipation. According to this study, the infill panel with 5 mm thickness works better if the criterion of steel infill panel design is the reduction of transmitted impulse to main structure. For example in steel infill panels with 5 stiffeners and blast loading with the reflected pressure of 375 kPa and duration of 50 milliseconds, the transmitted impulse has decreased from 41206 N.Sec in 20 mm infill to 37898 N.Sec in 5 mm infill panel.

Thermal Characteristics Investigation of 6U CubeSat's Deployable Solar Panel Employing Thermal Gap Pad (열전도 패드가 적용된 6U 큐브위성용 태양전지판의 열적 특성 분석)

  • Kim, Hye-In;Kim, Hong-Rae;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.14 no.3
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    • pp.51-59
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    • 2020
  • In the case of cubesat, a PCB-based deployable solar panel advantageous in terms of weight reduction and electrical circuit design is widely used considering the limited weight and volume of satellites. However, because of the low thermal conductivity of PCB, there is a limit relative to heat dissipation. In this paper, the thermal gap pad is applied to the contact between the PCB-based solar panel and the aluminum stiffener mounted on the outside of the panel. Thus, the heat transfer from the solar cell to the rear side of the panel is facilitated. It maximizes the heat dissipation performance while maintaining the merits of PCB panel, and thus, it is possible to improve the power generation efficiency from reducing the temperature of the solar cell. The effectiveness of the thermal design of the 6U cubesat's deployable solar panel using the thermal gap pad has been verified through on-orbit thermal analysis based on the results, compared with the conventional PCB-based solar panel.

Noise Reduction Design of Plasma Display Panel (플라즈마 디스플레이의 저소음 설계)

  • Park, Dae-Kyong;Kweon, Hae-Sub;Jang, Dong-Seob
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.369.2-369
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    • 2002
  • For the evaluation of the plasma display panel (PDP)'s noise, vibration and sound characteristics of fanless PDP are measured and investigated. PDP is a type of two-electrode vacuum tube which operatres on the same principle as a household fluorescent light. An inert gas such as argon or neon is injected between two glass plates on which transparent electrodes have been formed, and the glass is illuminated by generating discharge. (omitted)

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Unsteady Heat Transfer Analysis of Radiant Heating Panel (복사 난방 패널의 과도 열전달 해석)

  • Lee, T.W.;Kim, H.Y.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.4 no.3
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    • pp.191-203
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    • 1992
  • To analyze the unsteady heat transfer phenomena in radiant heating panel, a mathematical model was considered. Numerical analysis for solving the governing equations was conducted by using the finite difference method with boundary-fitted meshes. Transient temperature distributions and thermal responses in heating panel were obtained for various design parameters such as pipe pitches, pipe diameters and pipe depths. Experimental results were also obtained to verify the results of calculation.

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