• 제목/요약/키워드: Paint removal

검색결과 40건 처리시간 0.024초

Paint Removal of Airplane & Water Jet Application

  • Xue, Sheng-Xiong;Chen, Zheng-Wen;Ren, Qi-Le;Su, Ji-Xin;Han, Cai-Hong;Pang, lei
    • International Journal of Fluid Machinery and Systems
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    • 제7권3호
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    • pp.125-129
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    • 2014
  • The paint removal and recoating are the very important process in airplane maintenance. The traditional technology is to use the chemical way corroding the paint with paint remover. For changing the defects, corrosion & pollution & manual working, of the traditional technology, the physical process which removes the paint of airplane with 250MPa/250kW ultra-high pressure rotary water jetting though the surface cleaner installed on the six axes robot is studied. The paint layer of airplane is very thin and close. The contradiction of water jetting paint removal is to remove the paint layer wholly and not damage the surface of airplane. In order to solve the contradiction, the best working condition must be reached through tests. The paint removal efficiency with ultra-high pressure and move speed of not damaged to the surface. The move speed of this test is about 2m/min, and the paint removal efficiency is about $30{\sim}40m^2/h$, and the paint removal active area is 85-90%. No-repeat and no-omit are the base requests of the robot program. The physical paint removal technology will be applied in airplane maintenance, and will face the safety detection of application permission.

입자상물질과 VOCs 동시제거 실증장치에서 자동차 페인트 부스 발생 paint aerosol과 VOCs의 동시제거 성능 특성 (Performance characteristics of simultaneous removal equipment for paint particulate matter and VOCs generated from a spraying paint booth)

  • 이재랑;;전성민;이강산;김광득;박영옥
    • 한국입자에어로졸학회지
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    • 제12권4호
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    • pp.161-168
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    • 2016
  • The purpose of this study is to determine the performance characteristics of the paint particulate and volatile organic compounds(VOCs) simultaneous removal from the spraying paint booth in the laboratory and real site by sticky paint particulate and VOCs simultaneous removal demonstration unit. The sticky paint particulate and VOCs simultaneous removal unit is composed of the horizontal type pleated filter modules and the zig-zag type granular activated carbon packing modules. The test conditions at the laboratory are $50.15g/m^3$ of average paint aerosol concentration and 300 ppm of VOCs concentration which were same as the working conditions of spraying paint booth in the real site. But, the demonstration conditions at the real site are varied according to the working condition of spraying paint booth for the kind of passenger car bodies. The test results at the laboratory obtained that 99% of total particulate collection efficiency at 0.62 m/min of filtration velocity and 84% at 1.77 m/min of filtration velocity. The VOCs removal efficiencies are 97% at $3500hr^{-1}$ of gas hour space velocity and 59% at $10,000hr^{-1}$ of gas hour space velocity. In the real site test, the average removal efficiency of PM10 was measured to be 99.65%, the average removal efficiency of PM2.5 was 99.38%, the average removal efficiency of PM1 was 98.52%, and the average removal efficiency of VOCs was 89%.

전투기 도장 제거용 로봇형 레이저 코팅 제거 시스템 도입 의사결정을 위한 증분분석 (Incremental Analysis for Introduction of Advanced Robotic Laser Coating Removal System for Depainting of Fighter Jets)

  • 이창용;박종훈
    • 산업경영시스템학회지
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    • 제45권4호
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    • pp.8-20
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    • 2022
  • The paint removal of fighter jets is just as important as the painting, because perfect paint removal ensures the quality of the exterior painting on the aircraft. However, the current conditions for paint removal work of the ROKAF's are poor. It is identified that the painting process currently implemented by the ROKAF is not only exposed to harmful compounds such as harmful dust and hexavalent chromium, but also consumes a lot of water. Thus, the introduction of advanced facility is considered. This study compares the fighter jets painting removal process currently applied by the Korean Air Force with the improved laser coating removal process of the US Air Force, and conducts an incremental analysis to perform economic analysis for the introduction of advanced facility. Four scenarios were envisioned on the premise of an increase in the number of fighters in the future, incremental analysis shows that laser coating removal method is advantageous in all scenarios. In addition, it is recommended that paint removal cycle keeps the current 12-year and the outsourcing amount to civilian depot is reduced.

기계적 방법과 화학적 방법을 혼합한 폐범퍼 도장 제거 기술 개발 (Developent of a new technique removing paint from recycled car-bumper)

  • 하이디 크루즈;손영곤
    • 한국산학기술학회논문지
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    • 제15권5호
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    • pp.3298-3303
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    • 2014
  • 자동차 폐범퍼를 재활용하기 위해서는 도장된 페인트를 효율적으로 제거하는 기술이 매우 중요하다. 현재까지 개발된 방법들은 환경오염을 유발할 수 있는 화학적 방법이 물리적 방법에 비해 도장 제거율이 높다고 알려져 있다. 이 연구에서는 물리적 제거법의 낮은 도막 제거율을 높이기 위하여 화학적 제거법과 물리적 제거법을 혼합하여 용매의 사용량을 줄이고 도막의 제거율을 높이는 방법을 시도하였다. 용매를 침지하는 과정에서 기계적인 교반이 도장 제거율을 높임을 확인하였고, 중간 매체로 고체입자를 혼합하였을 때 매우 높은 도장 제거율을 보임을 관찰하였다. 이로서 적절한 방법으로 화학적인 방법과 물리적인 방법을 혼합하면 용매의 양을 줄이면서 도장 제거율을 높일 수 있음을 확인하였다.

습포제를 이용한 석조문화재의 페인트 오염물 제거기법 연구 (Removal Methods of Paint Pollutants on the Stone Cultural Heritage using Poultices)

  • 이주완;함철희;김사덕;이찬희
    • 보존과학회지
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    • 제25권4호
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    • pp.421-430
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    • 2009
  • 이 연구는 2007년에 발생된 삼전도비(사적 제101호)의 페인트 낙서에 대한 긴급 보존처리에 관한 것이다. 오염물 제거 앞서 삼전도비에 사용된 락카페인트를 분석한 결과, 전색제인 알키드 수지와 니트로셀룰로오스 수지를 주성분으로 하고 있으며 적색안료로 사용되는 $Pb_3O_4$가 첨가된 일반 시판용 스프레이 락카로 판명되었다. 페인트오염물의 제거를 위한 예비실험은 레이저를 이용한 오염물 제거법 등 여러 방법을 수행하였으나, 가장 적절한 방안으로 유기용제를 이용한 습포법이 효과적이었다. 그러나 예비실험에 사용된 페인트 보다 현장의 페인트는 시간경과로 상당히 경화가 진행되어 실험상황과는 현격한 차이를 보였다. 따라서 현장에서의 새로운 실험결과, 페인트 제거제인 시판용 리무버의 주성분인 유기용제 디클로로메탄에 메틸셀룰로오즈를 혼합한 습포제가 가장 효과적인 것으로 입증되었으며, 이를 이용하여 페인트의 주성분인 알키드 수지와 니트로셀룰로오즈를 용해시켜 제거하고 나머지 부분은 라포나이트($Laponite^{(R)}$ RD)를 사용하였다.

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광촉매도료의 NOx제거 특성에 대한 실험 연구 (An Experimental Study on the NOx Removal Properties of photocatalystic paint)

  • 박준영;김현우;정봉원;최영준;김용현;김화중
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2001년도 가을 학술발표회 논문집
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    • pp.1123-1128
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    • 2001
  • In this study, As a plan of essential solution for out-door air pollution, a basic study was carried out to develop a paint with photocatalystic $TiO_{2}$ which can eliminate the $NO_{X}$ from atmosphere. A series of Experiment were carried out according to kind of binder, photocatalyst, light source. Through Experiment of out-door exposure test, the endurance ability and NOx removal efficiency of the specimen were evaluated.

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소형 자동차 페인트 도장부스에서 발생하는 점착성 paint aerosol 처리장치에서 제거성능 (Removal Performance of Sticky Paint Aerosol Control System Generated from Small Scale Car Paint Overspray Booth)

  • 이재랑;;전성민;이강산;손종렬;박영옥
    • 한국대기환경학회지
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    • 제31권1호
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    • pp.54-62
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    • 2015
  • Small scale paint overspray booths are being operated nationwidely, for repair of passenger car body parts. paint aerosols are emitted from the paint overspray booth in operations. In paint overspray booth operations without ventilation system and air pollutants collection unit, it may land on nearby equipment. In this study a removal of sticky paint aerosol for application of the small-scale overspray paint booth. it's cause the surface of filter bag from generated sticky paint aerosol. To remove adhesion of paint aerosol the agglomerating agents are injected and mixed with sticky paint aerosols prior to reach the filter bag. The paint spray rate was set as $10{\pm}5g/min$ from air-atomized spray guns in the spray booth, injection rate of agglomerating was $10{\pm}5g/min$ in the mixing chamber. The filtration velocity including air pollutants varied from 0.2 m/min to 0.4 m/min. Bag cleaning air pressure was set as $5.0kg_f/min$ for detaching dust cake from surface of filter bag. Bag cleaning interval at the filtration velocity of 0.2 m/min was around 3 times longer than that of the 0.4 m/min. The residual pressure drop maintained highest value at the highest filtration velocity. Fractional efficiency of 99.952%~99.971% was possible to maintain for the particle size of 2.5 microns. Total collection efficiency at the filtration velocity of 0.2 m/min was 99.42%. During this study we could confirm high collection efficiency and long cleaning intervals for the test with filtration velocity of 0.2 m/min indicating an optimal value for the given dimensions of the test unit and test operating conditions.

A Study on the Reduction Process of VOCs Emission from Paint Booth - A Hybrid Process of Biotrickling Filter and Activated Sludge Reactor

  • Lim Gye-Gyu
    • Journal of Korean Society for Atmospheric Environment
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    • 제21권E2호
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    • pp.41-48
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    • 2005
  • A novel hybrid system composed of a biotrickling filter and an activated sludge reactor was investigated under the conditions of four different SRTs (sludge retention times). The performance of the hybrid reactor was found to be directly comparable among the four different sludge ages. Discernible differences in the removal performance were observed among four different SRTs of 2, 4, 6, and 8 days. High removal efficiency was achieved by continuous circulation of activated sludge over the immobilized mixture culture, which allowed on pH control, addition of nutrients, and removal of paint VOCs (volatile organic compounds). The results also showed that the removal efficiency for a given pollutant depends on the activity of microorganisms based on the SRT. As the SRT increased gradually from 2 to 8 days, the average removal performance decreased. The highest removal rate was achieved at the SRT of 2 days at which the highest OUR (oxygen uptake rate), $6.1mg-O_2/liter-min$ was measured. Biological activity in the recycle microbes decreased to a much lower level, $3.6mg-O_2/liter-min$ at a SRT of 8 days. It is thus believed that young microorganisms were more active and more efficient for the VOCs removal of low concentrations and high flow rates. The apparent correlation of $R^2=0.996$ between the average removal efficiency and the average OUR at each SRTs suggests that VOCs degradation by young cells significantly affected the overall removal efficiency for the tested SRTs.

점토와 광촉매를 이용한 무기도료의 개발과 대기정화성능에 관한 특성 연구 (Development of the Inorganic Paint Using Clay-Titania Carrier and the Removal Property of Air Pollutant)

  • 김화중;이준철;채한식
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
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    • pp.655-658
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    • 2005
  • In the domestic atmosphere environment, the VOCs and the NOx have a large proportion of the pollutant, and the HCHO is the main environmental pollutant factor within the house. In this study, the inorganic paint which can absorb and remove VOCs, NOx and HCHO is developed by using clay-titania carrier. The basic data to develope eco-friendly inorganic paint is collected with the performance test to remove the VOCs, NOx and HCHO in the condition of the addition of several inorganic materials to the paint, and also the plan to practical use of eco-friendly inorganic paint is studied.

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VOC Emissions from Automotive Painting and Their Control: A Review

  • Kim, Byung-R.
    • Environmental Engineering Research
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    • 제16권1호
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    • pp.1-9
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    • 2011
  • During automotive painting, volatile organic compounds (VOCs) associated with the paint solvents are emitted to the atmosphere. Most VOC emissions come from spraying operations via the use of solvent-based paints, as the spraybooth air picks up gaseous solvent compounds and overspray paint materials. The VOCs consist of aromatic and aliphatic hydrocarbons, ketones, esters, alcohols, and glycolethers. Most VOCs (some hydrophilic VOCs are captured and retained in the water.) are captured by an adsorption system and thermally oxidized. In this paper, the processes involved in automotive painting and in VOC control are reviewed. The topics include: painting operations (briefly), the nature of VOCs, VOC-control processes (adsorption, absorption, biological removal, and thermal oxidation) and energy recovery from VOCs using a fuel reformer and a fuel cell, and the beneficial use of paint sludge.