• 제목/요약/키워드: Paint manufacturing

검색결과 62건 처리시간 0.034초

자동차 부품용 무도장 메탈릭 플라스틱 소재 개발 (Development of Paint-free Metallic Plastic Material for Automotive Parts)

  • 최민진;조정민;최영호;최민호;이춘수;성한기;이경실;박기훈;황세종
    • Korean Chemical Engineering Research
    • /
    • 제60권2호
    • /
    • pp.295-299
    • /
    • 2022
  • 본 논문에서는 범퍼 스키드 플레이트 및 아웃사이드미러 하우징 부품에 적용되는 polypropylene (PP)와 acrylonitrile styrene acrylate (ASA) 소재를 활용하여 무도장 메탈릭 소재 구현에 대해 연구하였다. 금속 효과를 극대화하기 위해 알루미늄 입자의 종류, 크기, 함량을 최적화하였고 웰드 라인을 은폐하기 위해 종횡비가 상이한 하이브리드 알루미늄 입자를 사용하였다. 또한 부품 표면에 발생되는 플로우 마크를 개선하기 위해 유동성을 제어하였으며 사출 해석을 수행하였다.

역 문제에 의한 파이프의 결함위치 평가 (Estimation of Defect Position on the Pipe Line by Inverse Problem)

  • 박성완
    • 한국생산제조학회지
    • /
    • 제20권2호
    • /
    • pp.139-144
    • /
    • 2011
  • This paper presents a boundary element application to determine the optimal impressed current densities at defect position on the pipe line. In this protection paint, enough current must be impressed to lower the potential distribution on the metal surface to the critical values. The optimal impressed current densities are determined in order to minimize the power supply for protection. This inverse problem was formulated by employing the boundary element method. Since the system of linear equations obtained was ill-conditioned, including singular value decomposition, conjugate gradient method were applied and the accuracies of these estimation. Several numerical examples are presented to demonstrate the practical applicability of the proposed method.

에어리스 스프레이 도장용 노즐 팁 설계에 관한 연구 (A Study on Design of Nozzle Tip for Airless Spray Coating)

  • 김동건;김순경
    • 한국기계가공학회지
    • /
    • 제11권6호
    • /
    • pp.183-188
    • /
    • 2012
  • This study was carried out to design the spray nozzle tip for airless spray coating. Airless spray coating is the process of coating an object with a liquid spray of paint or other fluid. The nozzle tip controls the fluid flow rate and creates back pressure in the system. The nozzle tip also defines the spray pattern by the size and shape of the orifice. The spray pattern of nozzle tip was investigated numerically using ANSYS CFX ver. 14.0. It was observed that performance result of designed nozzle tip was correspond well, compared with that of GARCO nozzle tip.

자동차 페인트 도장공에서 발생한 과민성 폐렴 1예 (A Case of Hypersensitivity Pneumonitis in an Automobile Paint Sprayer)

  • 오미나;조명진;백훈기;조기성;강지훈;김영;곽진영
    • Tuberculosis and Respiratory Diseases
    • /
    • 제65권6호
    • /
    • pp.541-545
    • /
    • 2008
  • 페인트, 가구 도장제 등에 포함된 Isocyanate는 직업성 천식의 흔한 원인물질로 알려져 있고, 과민성 폐렴을 일으키기도 한다. 저자들은 6개월간 자동차 공장 페인트 도장공으로 일한 중국인 노동자에서 isocyanate에 의한 것으로 추정되는 과민성 폐렴 1예를 경험하였기에 문헌고찰과 함께 보고하는 바이다.

진도 쌍계사 대웅전 벽화의 재질특성 및 제작기법 연구 (Study on the Characteristics of Materials and Manufacturing Techniques for the Mural Paintings in Daeunjeon at Ssanggyesa Temple, Jindo)

  • 이나라;유영경;이화수
    • 보존과학회지
    • /
    • 제37권6호
    • /
    • pp.701-711
    • /
    • 2021
  • 본 연구에서는 진도 쌍계사 대웅전 내부 벽화를 대상으로 현미경 조사, SEM-EDS, XRD, 입도분석 등을 통한 과학적 조사를 실시하여 벽화의 구조 및 재질특성을 파악하였다. 분석결과 벽체는 모래와 풍화토 등 토양을 사용하여 벽체를 제작하였으며, 초벽층, 중벽층, 그리고 마감층의 층위를 구성한 점들을 미루어 볼 때 전형적인 사찰벽화 토벽화 제작양식을 반영하고 있다. 그러나 토벽체 위에 석회로 마감층을 조성하고, 그 위에 징크 화이트를 사용하여 바탕칠한점 등의 특이점이 확인되었다. 또한 채색층의 균열 양상, 화면의 광택, 두께감 있는 붓 터치 등 유화 기법으로 제작된 회화 표면과 유사한 특징들이 관찰되었다. 연구 결과, 진도 쌍계사 대웅전 내부 벽화는 흙으로 벽체를 조성하였으나, 채색층은 건성유를 사용한 서양화 기법이 쓰인 것으로 판단되며, 이는 국내 현존하는 사찰벽화에서 유화 기법이 사용된 최초 연구 사례로 볼 수 있다.

반도체 제조공정에서 발생하는 실리콘 슬러지의 이산화티타늄 코팅을 통한 안료 및 도료 소재로의 응용 (Application of Silicon Sludge from Semiconductor Manufacturing Process as Pigments and Paints through Titanium Dioxide Coating)

  • 추연룡;사민기;김지원;제갈석;김찬교;김하영;이송;심형섭;윤창민
    • 유기물자원화
    • /
    • 제31권3호
    • /
    • pp.35-41
    • /
    • 2023
  • 본 연구에서는 반도체 제조공정에서 발생하는 실리콘 슬러지에 금속산화물인 이산화티타늄을 코팅하였으며, 이를 안료 및 도료의 소재로 응용하였다. 상세히는, 불순물이 제거된 판상형의 실리콘 슬러지 분말에 졸-겔법을 통해 이산화티타늄을 코팅하였다. 안료 및 도료의 소재로서 응용 가능성을 확인하기 위해서 친수성 투명 코팅제에 분산하여 페인트를 제조한 후 유리 기판에 분사하였다. 그 결과, 이산화티타늄의 도입으로 인한 발림성 향상과 하얀색의 발현을 확인할 수 있었다. 본 연구를 통해서 실리콘 슬러지에 이산화티타늄을 코팅함으로써 발림성 및 친수성이 향상됨을 확인하였으며, 이를 통해서 반도체 공정에서 발생하는 실리콘 슬러지가 안료 및 도료의 소재로서 응용 가능성을 확인하였다.

자동차 산업에서 뿌리기술의 중요성 및 최신 용접/접합 기술 (Importance of Fundamental Manufacturing Technology in the Automotive Industry and the State of the Art Welding and Joining Technology)

  • 장인성;조용준;박현성;소득영
    • Journal of Welding and Joining
    • /
    • 제34권1호
    • /
    • pp.21-25
    • /
    • 2016
  • The automotive vehicle is made through the following processes such as press shop, welding shop, paint shop, and general assembly. Among them, the most important process to determine the quality of the car body is the welding process. Generally, more than 400 pressed panels are welded to make BIW (Body In White) by using the RSW (Resistance Spot Welding) and GMAW (Gas Metal Arc Welding). Recently, as the needs of light-weight material due to the $CO_2$ emission issue and fuel efficiency, new joining technologies for aluminum, CFRP (Carbon Fiber Reinforced Plastic) and etc. are needed. Aluminum parts are assembled by the spot welding, clinching, and SPR (Self Piercing Rivet) and friction stir welding process. Structural adhesive boning is another main joining method for light-weight materials. For example, one piece aluminum shock absorber housing part is made by die casting process and is assembled with conventional steel part by SPR and adhesive bond. Another way to reduce the amount of the car body weight is to use AHSS (Advanced High Strength Steel) panel including hot stamping boron alloyed steel. As the new materials are introduced to car body joining, productivity and quality have become more critical. Productivity improvement technology and adaptive welding control are essential technology for the future manufacturing environment.

단일 일회용 UHF RFID 태그의 자동차 생산라인 일관 적용에 대한 타당성 검증 (Feasibility Evaluation of End-to-End Application of Single Disposable UHF RFID Tags to Automotive Production Lines)

  • 박규종;이용한
    • 한국정밀공학회지
    • /
    • 제33권3호
    • /
    • pp.191-198
    • /
    • 2016
  • Traceability is essential in modern automotive manufacturing. Among existing technologies, RFID is the most promising choice for this purpose. However, due to the harsh conditions of production lines, especially in the paint shop, automobile OEMs would require expensive dedicated RFID tags and readers, which are incompatible with standard RFID technologies. Unlike the manufacturing industry, the logistics industry uses UHF label tags for track and trace, which provides high performance and a low price. Recently, this technology has improved to the extent that it can be used in harsh conditions such as on metal parts or in liquid. Herein, we assess the technical, operational, and economic feasibility of UHF label-tag technology for seamless end-toend traceability. Based on prototyping, lab/field tests, and cost-benefit analysis, we have proven that the single disposable UHF tags can successfully replace the problematic and expensive tags used in most domestic automobile OEMs today.

알루미늄 합금 2024의 와이어 컷 방전가공에서 방전 에너지가 표면 거칠기에 미치는 영향 (The effect of Surface Roughness on Wire-cut Electric Discharge Machining of Discharge Energy in Aluminium Alloy 2024)

  • 류청원;최성대;이순관
    • 한국생산제조학회지
    • /
    • 제20권6호
    • /
    • pp.714-719
    • /
    • 2011
  • The surface roughness depending on the machining method is very important because is produce a finished product through riveting, sealing, bonding, and special paint in order to curb the turbulence and air resistance which occur between the sheets. Aluminum alloy 2024 which is widely used for interior and exterior material of aircraft are tested. Jin-young JW-60C wire cutting machine was used in this experiment. In this paper, the experimental investigation has been performed to find out the influence of the surface roughness and surface shape characteristics on the wire-cut EDM of discharge energy in aluminium alloy 2024. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. The experimental results give the guideline for selecting reasonable machining parameters. The high discharge energy on the idle time, almost no change in surface roughness can be seen.

유해화학물질 안전관리를 위한 중소사업장의 위험도 분류에 관한 연구 (A Study on Risk Classification of Small Plant for Safe Management of Hazardous Chemicals)

  • 이효은;김민규;이봉우
    • 한국산업융합학회 논문집
    • /
    • 제24권5호
    • /
    • pp.609-615
    • /
    • 2021
  • Chemical accidents can happen anywhere in the world. To prevent chemical accidents, Korea introduced the Chemicals Control Act. However, Small and medium-sized businesses do not meet these regulations. Accordingly, the Ministry of Environment is providing a chemical safety management support project for Small and medium-sized businesses. However, there are many small and medium-sized businesses, and businesses that need support need priority. In this study, the risk of the plants was classified into hig h, medium, and low risk based on four methods. As a result, out of 90 plants subject to the study, high risk was 30% and medium risk was 70%. The industries with the high risk were chemical products manufacturing and paint manufacturing. The plating and printing industries showed relatively medium risk. This risk classification has the advantage that it can obtain intuitive and quick results. These studies can be used as basic data for chemical safety management of local governments and Ministry of Environment.