• Title/Summary/Keyword: PV module manufacturing

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Analysis of Temperature and Power Generation Characteristics of Bifacial BIPV System Applied into Curtain Wall (양면형 BIPV 시스템의 커튼월 적용에 따른 온도 및 발전특성 분석)

  • Kang, Jun-Gu;Kim, Yong-Jae;Kim, Jun-Tae
    • Journal of the Korean Solar Energy Society
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    • v.35 no.4
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    • pp.57-66
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    • 2015
  • BIPV system not only produces electricity at building, but also acts as a material for building envelope. Thus, it can increase the economical efficiency of PV system by saving the cost for building materials. Bifacial solar cell can convert solar energy to electrical energy from both sides of the cell. In addition, it is designed as 3 busbar layout which is the same with ordinary mono-facial solar cells. Therefore, many of the module manufacturers can easily use the bifacial solar cells without changing their manufacturing equipments. Moreover, bifacial PV system has much potential in building application by utilizing glass-to-glass structure of PV module. However, the electrical generation of the bifacial PV module depends on the characteristics of the building surface which faces the module, as well as outdoor environment. Therefore, in order to apply the bifacial PV module to building envelope as BIPV system, its power generation characteristics are carefully evaluated. For this purpose this study focused on the electrical performance of the bifacial BIPV system through the comparative outdoor experiments. As a result, the power generation performance of the bifacial BIPV system was improved by up to 21% compared to that of the monofacial BIPV system. Therefore, it is claimed that the bifacial BIPV system can replace the conventional BIPV system to improve the PV power generation in buildings.

On Determining the Size and the Timing of the Capacity Expansion in PV Module Manufacturing: Management Flexibility in Real Options Model (태양광모듈 생산 증설투자에 대한 의사결정: 실물옵션모형에 의한 경영유연성 가치 분석)

  • Kim, Kyung-Nam;SonU, Suk-Ho
    • New & Renewable Energy
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    • v.7 no.2
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    • pp.18-27
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    • 2011
  • Management flexibility to adapt its future actions in response to altered future market conditions can expand the value of an investment opportunity by improving its upside potential without the change in the downside losses. Module manufacturers in solar industry continuously have to decide how much and when its production capacity should be expanded with regards to the demand in the global markets. Either over- or under-investment can cause sunk and/or opportunity costs to the module manufacturers. Option of exercising the additional investments only on favorable opportunities can increase total value of the investment. This paper analyzes the case which shows that the expansion of production capacity with more expandibility can have more value than the rigid plan of capacity expansion. The expansion option value is equivalent to KRW 38.286 billion, thus switching the negative NPV of the initial investment opportunity into the positive value. High volatility and the high growth in the cashflows as the major business features of the renewable energy provide condition where real options can play the crucial role in increasing the investment value as well as in determining the size and timing of capacity expansion in the course of capital budgeting process.

Prediction and Analysis of Photovoltaic Modules's Output using MATLAB (MATLAB을 이용한 태양광 모듈의 출력 예측 및 해석)

  • Heo, Yun-Seok;Kim, Jae-Gyu;Kim, Ji-Man;Kwon, Bo-Min;Song, Han-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.8
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    • pp.2963-2967
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    • 2010
  • In this paper, we have predicted and analyzed the MSX 60 photovoltaic module's output according to the temperature and solar radiation conditions by MATLAB program. 2 and 3-dimensional I-V curves of the PV module considered temperature, series resistance and solar radiation variation. are shown. Also, calculated PV's electrical parameters are Isc = 3.8 A, Voc = 21 V, Pmax = 60 W. Compared with the actual photovoltaic module's data, these simulated results agreed well with within the manufacturer's maximum error range 3%.

Development of PV Module Process Using Automatic Arrangement Tool (자동배열장치를 이용한 태양전지모듈 제조 공정 개발)

  • Kang, Gi-Hwan;Yu, Gwon-Jong;Ahn, Hyung-Keun;Han, Deuk-Young
    • Journal of the Korean Solar Energy Society
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    • v.23 no.4
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    • pp.1-9
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    • 2003
  • In this study, a manufacturing process for PV module has been developed using an automatic arraying equipment. It is expected that this process could improve the productivity and curtail the production cost in the photovoltaic module production line. From the results, it is proved that this process reduces Line-stop and enhances the productivity more than 15% a day which can be related directly to the production line cost.

Design of Electrode Structure for Reducing Ag Paste for Shingled PV Module Application (Shingled PV 모듈 적용을 위한 Ag Paste 저감 전극 구조 설계)

  • Oh, Won Je;Park, Ji Su;Lee, Jae Hyeong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.4
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    • pp.267-271
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    • 2019
  • A shingled PV module is manufactured by dividing and bonding. In this method, the solar cell is divided by lasers and bonded using electrically conductive adhesives (ECAs). Consequently, the manufacturing cost increases because a process step is added. Therefore, we aim to reduce the production cost by reducing the amount of Ag paste used in the solar cell front. Various electrode structures were designed and simulated. The number of fingers was optimized by designing thinner fingers, and the number of fingers with the maximum power conversion efficiency was confirmed. The simulation confirmed the maximum efficiency in the 4-divided electrode pattern. The amount of Ag paste used for each electrode pattern was calculated and analyzed. The number of fingers was optimized by decreasing the width of the finger; this will not only reduce the amount of Ag paste required but also the increase the efficiency.

Influence of the Amount of Conductive Paste on the Electrical Characteristics of c-Si Photovoltaic Module (전도성 페이스트 도포량 변화에 따른 결정질 태양광 모듈의 전기적 특성에 대한 영향성 분석)

  • Kim, Yong Sung;Lim, Jong Rok;Shin, Woo Gyun;Ko, Suk-Whan;Ju, Young-Chul;Hwang, Hye Mi;Chang, Hyo Sik;Kang, Gi-Hwan
    • Korean Journal of Materials Research
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    • v.29 no.11
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    • pp.720-726
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    • 2019
  • Recently, research on cost reduction and efficiency improvement of crystalline silicon(c-Si) photovoltaic(PV) module has been conducted. In order to reduce costs, the thickness of solar cell wafers is becoming thinner. If the thickness of the wafer is reduced, cracking of wafer may occur in high temperature processes during the c-Si PV module manufacturing process. To solve this problem, a low temperature process has been proposed. Conductive paste(CP) is used for low temperature processing; it contains Sn57.6Bi0.4Ag component and can be electrically combined with solar cells and ribbons at a melting point of $150^{\circ}C$. Use of CP in the PV module manufacturing process can minimize cracks of solar cells. When CP is applied to solar cells, the output varies with the amount of CP, and so the optimum amount of CP must be found. In this paper, in order to find the optimal CP application amount, we manufactured several c-Si PV modules with different CP amounts. The amount control of CP is fixed at air pressure (500 kPa) and nozzle diameter 22G(outer diameter 0.72Ø, inner 0.42Ø) of dispenser; only speed is controlled. The c-Si PV module output is measured to analyze the difference according to the amount of CP and analyzed by optical microscope and Alpha-step. As the result, the optimum amount of CP is 0.452 ~ 0.544 g on solar cells.

Durability Evaluation Study of Re-manufactured Photovoltaic Modules (재 제조 태양광모듈의 내구성능 평가 연구)

  • Kyung Soo Kim
    • Current Photovoltaic Research
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    • v.12 no.1
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    • pp.17-23
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    • 2024
  • Photovoltaic (PV) power generation is the world's best and largest renewable energy that generates electricity with infinite sunlight. Solar cell modules are a component of photovoltaic power generation and must have a long-term durability of at least 25 years. The development of processes and equipment that can be recovered through the recycling of metals and valuable metals when the solar module's lifespan is over has been completed to the level of commercialization, but few processes have been developed that require repair due to initial defects. This is mainly due to the economic problems caused by remaking. However, if manufacturing processes such as repairing solar cell modules that have been proven to be early defects are established and the technical review of long-term reliability and durability reaches a certain level, it is considered that it will be a recommended process technology for environmental economics. In this paper, assuming that a defective solar cell module occurs artificially, a manufacturing process for replacement of solar cells was developed, and a technical verification of the manufacturing technology was conducted through long-term durability evaluation in accordance with KS C 8561. Through this, it was determined that remanufacturing technology for solar cell replacement of solar cell modules that occurred in a short period of time after installation was possible, and the research results were announced through a journal to commercialize solar modules using manufacturing technology in the solar market in the future.

A study of Comparative Analysis of CPV and PV Module through Long-term Outdoor Testing (장기 Outdoor Test를 통한 CPV와 PV 모듈의 발전량 비교분석)

  • Kim, Minsu;Lee, Yuri;Cho, Minje;Oh, Soo Young;Jung, Jae Hak
    • Current Photovoltaic Research
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    • v.5 no.1
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    • pp.33-37
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    • 2017
  • Today, photovoltaic power generation mostly uses Si crystalline solar cell modules. The most vulnerable part of the Si solar cell module is that the power generation decreases due to the temperature rise. But, it is widely used because of low installation cost. In the solar market, where Si crystalline solar cell modules are widely used. The CPV (Concentrated Photovoltaic) module appeared in the solar market. The CPV module reduces the manufacturing cost of the solar cell by using non-Si in the solar cell. Also, there is an advantage that a rise in temperature does not cause a drop in power generation. But this requires high technology to install and has a disadvantage that the initial installation cost is expensive compared to normal Si solar cell module. So that we built a testbed to see these characteristics. The testbed was used to measure the amount of power generation in a long-term outdoor environment and compared with the general Si solar cell module.

Production and Present Status of Photovoltaic Modules in Korea (국내 태양전지모듈 제조기술 및 보급 현황)

  • Kang, Gi-Hwan;Kim, Hyun-Il;Park, Kyung-Eun;Park, I-Jun;Yu, Gwon-Jong
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1762-1764
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    • 2005
  • This paper presents manufacturing techniques and distribution status of photovoltaic(PV) module for the success of domestic PV industries. The domestic PV production facilities were about 21MW at the end of 2004. Now it is about 51MW. By 2005 a increase of production facilities expect approximately 70$\sim$80MW. Also domestic PV cumulated installations up to 2004 was about 9,358kW and in 2004 PV system installed around 2,921kW which was increased about 2.8 times compared with last year.

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Trend Analysis of Latest Technology and Market for Commercialization of an Attached Photovoltaic-thermal Module (부착형 태양광열 모듈의 상용화를 위한 최신기술 및 시장 동향 분석)

  • Sangmu Bae;Hobyung Chae;Jinhwan Oh;Jeong-Heum Cho;SangHeon Jeong;Namjin Lyu;Yujin Nam
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.19 no.1
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    • pp.14-25
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    • 2023
  • In order to overcome the limitations of the individual renewable energy technologies such as photovoltaic (PV) and solar-thermal and effectively realize zero energy buildings, the photovoltaic-thermal (PVT) technology is being proposed. The current PVT module was simply combined with a PV panel and a solar-thermal collector. Therefore, it was difficult to commercialize because the PVT module is heavy and has no significant advantages compared to applying the individual technology. In this study, an attached PVT module is proposed for the commercialization and securing competitiveness in the renewable energy market. The attached PVT module enables on-site work with a simplified manufacturing process and can significantly reduce the supply price of the product. Moreover, it can be easily applied on already installed the PV panels. This study aims to commercialize the attached PVT module, the basic data was established as follows: (1) latest technology related to PVT module, (2) Global trends of the PVT module market. The possibility of commercialization of the attached PVT module was reviewed based on the results of the latest technology and market trends analysis. The supply price of the attached PVT module is lower than the existing products and it is considered that there is a high possibility of commercialization and introduction market with the advantage such as utilizing the existing PV industry and market. Moreover, the attached PVT module can be produced simultaneously the thermal and electrical energy, and it can be presented as an innovative alternative that can respond to the energy demand for residential sector.