• Title/Summary/Keyword: PTO system

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Evaluation of Tractor PTO Severeness during Rotary Tillage Operation (로타리 경운작업 시 트랙터 PTO 가혹도 평가)

  • Kim, Yong-Joo;Chung, Sun-Ok;Choi, Chang-Hyun;Lee, Dae-Hyun
    • Journal of Biosystems Engineering
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    • v.36 no.3
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    • pp.163-170
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    • 2011
  • Analysis of load on major parts of the tractor power drive line is critical for efficient and optimum design of a tractor. The purpose of this study was to evaluate severeness of the tractor PTO driving axle during rotary tillage operation. First, S-N (stress vs. number of cycle) curve of a PTO driving gear was obtained through the fatigue life test using a PTO dynamometer. Second, PTO severeness was evaluated during rotary tillage operation. Torque measurement system was constructed with strain-gauge sensors to measure torque of a PTO axle, an I/O interface to acquire the sensor signals, and an embedded system to calculate severeness. The severeness of PTO was analyzed using measured torque data during rotary tillage. In the PTO gear life fatigue test, breakage time and bending stress of the gear were measured by tooth widths and torque change during the fatigue life test. The S-N curve showed a good linear relationship between bending stress and number of cycle (life) with a coefficient of determination of 0.97. For PTO severenss evaluation, rotary tillage operations were conducted at two PTO rotational speeds (level-1, level-2) under different paddy and upland field sites with different soil conditions. Results of averaged relative severeness for PTO level-1 and PTO level-2 were 1.96 and 3.34, respectively, at paddy field sites, and they were 1.36 and 2.51, respectively, at upland field sites. The results showed that the PTO driving axle experienced more severe load during rotary tillage at paddy fields than at upland sites, and relative severeness was greater at the higher PTO rotational speed under all of the soil conditions.

Torsional Vibration Analysis for Engine Shafting of Fishing Vessel with PTO System and Nonlinear Elastic Coupling (PTO시스템과 비선형 탄성커플링을 갖는 어선용 기관축계의 비틀림 진동해석)

  • Choi, Myung-Soo;Kim, Won-Rae;Moon, Deok-Hong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.40 no.3
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    • pp.232-243
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    • 2004
  • After studying the composition about the torsional shafting of main engine for fishing vessel with Power Take Off (PTO) System, the authors made a computer program using the transfer stiffness coefficient method (TSCM) for analyzing torsional vibration about the shafting with PTO system and nonlinear elastic coupling. The torsional shafting of main engine was separated by 3 types according to the connecting. The torsional shafting of main engine was separated by 3 types according to the connecting condition of main engine with propeller or the PTO system or both of them. In this paper, the change of natural frequencies and natural modes according to connecting condition of torsional shafting and nonlinear elastic coupling were analyzed. The accuracy of the TSCM was confirmed by comparing with the computational results of the Finite Element Method.

Exploration of power take off in wave energy converters with two-body interaction

  • Wang, Hao;Sitanggang, Khairil;Falzarano, Jeffrey
    • Ocean Systems Engineering
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    • v.7 no.2
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    • pp.89-106
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    • 2017
  • The study explores a novel design of wave energy converter (WEC) that utilizes the interaction between an inside heaving vertical cylinder with an outside fixed hollow cylinder. This design originates from the oscillating water column (OWC) type WEC but replaces the pneumatic power take off (PTO) through the Wells turbine with the hydrodynamic PTO through the inside heaving cylinder. To effectively evaluate the maximum power output, the system has been modeled in the hydrodynamic software AQWA (developed by ANSYS Inc) that has accumulated extensive offshore industry users. Ranges of the PTO parameters have been examined to make sure that proper linear damping can be implemented to simulate the PTO force. Comparing the efficiency of the pneumatic PTO with the hydrodynamic PTO, it appears that the hydrodynamic PTO is more promising than the traditional Wells turbine for an OWC system.

Performance assessment of pitch-type wave energy converter in irregular wave conditions on the basis of numerical investigation

  • Poguluri, Sunny Kumar;Kim, Dongeun;Bae, Yoon Hyeok
    • Ocean Systems Engineering
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    • v.12 no.1
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    • pp.23-38
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    • 2022
  • In this paper, a pitch-type wave energy converter (WEC-rotor) is investigated in irregular wave conditions for the real sea testing at the west coast of Jeju Island, South Korea. The present research builds on and extends our previous work on regular waves to irregular waves. The hydrodynamic characteristics of the WEC-rotor are assessed by establishing a quasi-two-dimensional numerical wave tank using computational fluid dynamics by solving the Reynolds-averaged Navier-Stokes equation. The numerical solution is validated with physical experiments, and the comparison shows good agreement. Furthermore, the hydrodynamic performance of the WEC-rotor is explored by investigating the effect of the power take-off (PTO) loading torque by one-way and two-way systems, the wave height, the wave period, operational and high sea wave conditions. Irrespective of the sea wave conditions, the absorbed power is quadratic in nature with the one-way and two-way PTO loading systems. The power absorption increases with the wave height, and the increment is rapid and mild in the two-way and one-way PTO loading torques, respectively. The pitch response amplitude operator increases as the wave period increases until the maximum value and then decreases. For a fixed PTO loading, the power and efficiency are higher in the two-way PTO loading system than in the one-way PTO loading system at different wave periods.

Analysis of the PTO Driveline Rattle Noise on an Agricultural Tractor (농업용 트랙터 PTO 전동라인의 래틀 소음 분석)

  • Ahn, Da-Vin;Shin, In-Kyung;Han, Hyun-Woo;Son, Gwan-Hee;Park, Young-Jun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.45-54
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    • 2019
  • In this study, we analyze the rattle noise of a power takeoff (PTO) driveline and develop a PTO driveline resonance model. We measured the rattle noise of the PTO driveline on the output shaft and, by analyzing the rattle noise in the time domain, we determine that the engine expansion stroke period matches the sound pressure of rattle noise. This finding helped us demonstrate that the rattle noise is caused by the collision between the PTO driving gear and the gear driven by the engine expansion stroke; the torsional vibration caused by this collision is affected by the angular velocity fluctuation of the PTO drive shaft. By measuring the angular velocity of the PTO drive shaft, we confirm that the angular velocity fluctuation of the engine flywheel tends to excessively amplify the PTO drive shaft angular velocity fluctuation. We conclude that the resonance, which occurs when the operating frequency of the engine is close to the natural frequency of the tractor power transmission system, causes the excessive angular velocity fluctuation of the PTO drive shaft. We performed a modal analysis of the PTO driveline resonance and, using the characteristic equation, we show that the resonance occurs when the engine rotation speed is close to 850 rpm, which matches the natural frequency of the PTO driveline.

Analysis of Power Requirement of Agricultural Tractor during Baler Operation (베일러 작업 시 트랙터 소요동력 분석)

  • Kim, Yong-Joo;Lee, Dae-Hyun;Chung, Sun-Ok;Park, Seung-Jae;Choi, Chang-Hyun
    • Journal of Biosystems Engineering
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    • v.36 no.4
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    • pp.243-251
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    • 2011
  • Purpose of this study was to analyze power requirement of an agricultural tractor for baler operation. First, a power measurement system was developed and installed in a 75 kW agricultural tractor. Strain-gages with a telemetry system were used to measure torques of transmission and PTO input shafts. An engine tachometer was used to measure rotational speed of transmission and PTO input shafts. The measurement system also included pressure sensors to measure pressure of hydraulic pumps, an I/O interface to acquire the sensor signals, and an embedded system to determine power requirements. Second, field experiments were conducted at two PTO speed levels, and proportion of utilization ratio of rated engine power and power consumption of major parts (transmission input shaft, PTO input shaft, main hydraulic pump, and auxiliary hydraulic pump) were analyzed. Results of usage proportion of engine power for PTO speed level 1 and 2 were 4.1 and 2.2%, 31.5 and 16.3%, 49.6 and 59.7%, 14.4 and 20.8%, and 0.4 and 1.0%, respectively, for ratio of measured engine power to rated engine power of less than 25%, 25 ~ 50%, 50 ~ 75%, 75 ~ 100%, and greater than 100%. The results showed that the usage proportion increased in the range with the ratio of power requirement to rated engine power of over than 50% when the PTO gear was shifted from P1 to P2. Averaged engine power requirement for baling operation, tying and discharging operation, and total operation were 43.3, 37.3, and 42.0 kW and 49.0, 37.0, and 47.4 kW, respectively, for PTO speed level 1 and 2. Paired t-test showed significant difference in power consumption of engine, transmission input shaft, and PTO input shaft for different PTO speed levels. Therefore, the power consumption of engine for baler operation increased when the PTO gear was shifted from P1 to P2. It was indicated that the power requirement of tractor was affected by the PTO rotational speed for baler operation.

Design of AC/DC Combined V2X System for Small Electric Vehicle (소형 전기차 적용을 위한 AC/DC 복합 V2X 시스템 설계)

  • Kim, Yeong-Jung;Chang, Young-Hag;Moon, Chae-Joo
    • The Journal of the Korea institute of electronic communication sciences
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    • v.17 no.4
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    • pp.617-624
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    • 2022
  • The small electric vehicles equipped with V2X(vehicle to everything) systems may provide more information and function to the existing navigation system of the vehicle. The key components of V2X technology include V2V (vehicle to vehicle), V2N(vehicle to network) and V2I (vehicle to infrastructure). This study is to design and implementation of VI type E-PTO which is interfaced with external equipments, the work designs the components of E-PTO such as DC/DC converter, DC/AC converter, battery bidirectional charging system etc. Also, it implements the devices and control systems for driving. The test results of VI type E-PTO components showed allowable 10% requirements of transient voltage variation rate and recovery time within 100ms for start/stop and normal operation.

A Study on the Characteristic of Power Transmission by the Power-take-off(P.T.O.) of farm Tractor (Tractor 동력취출장치(P.T.O.)의 동력전달구조에 관한 연구)

  • 송현갑
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.15 no.3
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    • pp.3089-3095
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    • 1973
  • The power transmission to the traction devices may be very important for the tractor performance and therefore this system has been studied very much in the past. On the other hand, the PTO(Power-take-off) has been considered as an accessary on the tractor with a few work for its power transmission. Because of increased use of PTO operation in various kind of farming operations in recent years, the function of PTO may become such important as the traction facilities. In this study, the power transmission characteristics of PTO drive was analyzed theoretically and some experimental work was done to study on it. The results of the study are as follows: 1) The most stable condition of PTO work was obtained when the intersection angle of the two curves for driving and driven torques was about ${\pi}/2$. 2) To obtain the most stable operation it is better to use both the speed control and the full control together. 3) Six steps differential gear may not be enough to use the PTO power smoothly. It is thought that the three steps differential gear on the shaft of PTO may be necessary additionally for a smooth operation. 4) When the traction facilities and the PTO are used at the same time, the torque of crank shaft becomes Tt + Tp, and the high efficiency and good stability of word will be obtained with the small variation of driving speed. 5) When the tractor was operated with 75% of the rated horse power and 70% of maximum speed, the best thermal efficiency could be obtained. 6) The most dangerous sound for human occured at the rated speed of PTO and tus it may be necessary to control the dangerous noise.

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A Study on the Adoption of Power Take Off Operation Mode and Fuel-Saving Effect in the Hybrid Electric Propulsion System for a Warship (전투함 하이브리드 전기추진 시스템의 PTO 운전모드 적용 및 연료절감 효과 연구)

  • Kim, So-Yeon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.24 no.1
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    • pp.40-48
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    • 2019
  • Hybrid electric propulsion systems (H-EPSs) are an intermediate step for integrated full electric propulsion warships. H-EPSs are a dynamic combination of mechanical and electrical propulsion systems to achieve the required mission performances. The system modes could adapt to meet the requirement of the various operation conditions of a warship. This paper presents a configuration and operating modes of H-EPSs considering the operation conditions of a destroyer class warship. The system has three propulsion modes, namely, motoring mode, generating mode [power take off (PTO) mode], and mechanical mode. The PTO mode requires a careful fuel efficiency analysis because the fuel consumption rate of propulsion engines may be low compared with the generator's engines depending on the loading power. Therefore, the calculation of fuel consumption according to the operating modes is performed in this study. Although the economics of the PTO mode depends on system cases, it has an advantage in that it ensures the reliability of electric power in case of blackout or minimum generator operation.

The Evaluation of a General Purpose Bale System Performance and Its Bale Quality

  • Chang, Dongil;Chung, Sun-Ok;Cho, Byoung-Kwan;Park, Dongseok;Sung, Namseok;Kim, Jungchul;Lee, Inhyun;Park, Jutaek
    • Journal of Biosystems Engineering
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    • v.38 no.4
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    • pp.223-227
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    • 2013
  • Purpose: The objectives of this study were to develop a general purpose baler system that is appropriate for the domestic forage cultivation environment and operated by the medium size tractor for production of bale silage made of green forage crops, and to test its performance. Methods: In a first experiment, the time of formation per one bale and densities of bales that are produced from bale system, were measured. In a second experiment, power requirement was measured by a power measurement system manufactured during bale system work. Results: The power measurement system was constructed with strain-gage sensors to measure torque of a PTO axle and proximity sensor to measure rotating speed of a PTO axle. Thus, the power requirement was calculated by PTO torque and PTO rotating speed. For evaluation of bale quality, the samples of bales were analyzed for contents of moisture, ADF, NDF and TDN. Conclusions: If the results of this study will be utilized, the coefficient of utilization of agricultural machinery will be increased by the operation of a medium size tractor that is a major disseminated tractor in farm, and it will contribute tremendously to make a forage production base for livestock farms.