• Title/Summary/Keyword: PLC Monitoring

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Development of Reefer Container Real-time Management System (실시간 냉동컨테이너 관리 시스템 개발)

  • Choi, Sung-Pill;Jung, Jun-Woo;Moon, Young-Sik;Kim, Tae-Hoon;Lee, Byung-Ha;Kim, Jae-Joong;Choi, Hyung-Lim;Lee, Eun-Kyu
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.19 no.12
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    • pp.2917-2923
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    • 2015
  • In spite of a recent trend of container ships becoming larger in size, the current circumstance is that managing reefer containers marine transportation is being mostly dependent upon manpower. Particularly, in the case of bad weather or nighttime, reefer containers are not being monitored due to lack of safety device. For the purpose of reducing such risk, IMO is recommending a system using PLC but the system is not being used. In addition, they are still relying on manpower for control and reliability of freight in transit is decreasing due to lack of information during marine transportation for every subject related to freight as well as shipper. Accordingly, the purpose of this paper is to propose a real-time reefer container management system to effectively control all reefer containers widely being used across the world.

Development of a Moving Monitor System for Growing Crops and Environmental Information in Green House (시설하우스 이동형 환경 및 생장 모니터링 시스템 개발)

  • Kim, Ho-Joon
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.9 no.3
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    • pp.285-290
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    • 2016
  • In rural area, our farmers confront decreasing benefits owing to imported crops and increased cost. Recently, the government encourage the 6th Industry that merges farming, rural resources, and information and communication technology. Therefor the government makes an investment in supplying 'smart greenhouse' in which a farmer monitor growing crops and environment information to control growing condition. The objective of this study is developing an Moving Monitor and Control System for crops in green House. This system includes a movable sensing unit, a controlling unit, and a server PC unit. The movable sensing unit contains high resolution IP camera, temperature and humidity sensor and WiFi repeater. It rolls on a rail hanging beneath the ceiling of a green house. The controlling unit contains embedded PC, PLC module, WiFi router, and BLDC motor to drive the movable sensing unit. And the server PC unit contains a integrated farm management software and home pages and databases in which the images of crops and environment informations. The movable sensing unit moves widely in a green house and gathers lots of information. The server saves these informations and provides them to customers with the direct commercing web page. This system will help farmers to control house environment and sales their crops in online market. Eventually It will be helpful for farmers to increase their benefits.

A Scheme on Internet-based Checking for Variant CNC Machines in Machine Shop

  • Kim, Dong-Hoon;Kim, Sun-Ho;Koh, Kwang-Sik
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1732-1737
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    • 2004
  • This paper proposes Internet-based checking technique for machine-tools with variant CNC (Computerized Numerical Controller). According to the architecture of CNC, CNC is classified into two types such as CAC (Closed Architecture Controller) which is conventional CNC, and OAC (Open Architecture Controller) which is a recently introduced PC-based controller. CAC has a closed architecture and it is dependent on CNC vender specification. Because of this, it has been very difficult for users to implement an application programs in CNC domain. Therefore, an additionally special module is required for Internet-based application such as remote checking. In this case, web I/O embedded module can be efficiently applied for Internet-based checking. The module is directly attached to TCP/IP network for communication. In order to obtain the monitoring data of CNC machines, the I/O signals of the module are assigned to PLC (Programmable Logic Controller) input and output (I/O) signals within CNC domain. On the other hand, OAC has a PC-based open architecture and an additional module is not necessary for the connection with external site. Because of this, a simple DAU is just used for signal sensing and data acquisition without additional communication modules. For Internet-based remote checking of machine-tools with OAC, a user-defined daemon and application programs are implemented as the form of internal function within the PC-based controller. Internet communication is performed between the daemon program in CNC domain and web script programs in external server. Checking points defined in this research are classified into two categories such as structured point and operational point. The formal includes the vibration of bearing, temperature of spindle unit and another periodical management. And the latter includes oil checking, clamp locking/unlocking and machining on/off status.

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A Development Of Low Power PLC Modem for Monitoring of Power Consumption and Breaking of Abnormal Power (전력감시 및 이상전력 차단 기능을 갖는 저전력 전력선통신 모뎀 개발)

  • Yoon, Jae-Shik;Wee, Jung-Chul;Song, Yong-Jae;Park, Chung-Ha;Kim, Jae-Heon
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1964_1965
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    • 2009
  • 최근 경제성장과 함께 생활수준의 향상으로 인하여 홈 게이트웨이는 디지털 홈 가전기기에 초고속 통신망 접속 기능을 제공하며 각종 기기들을 하나로 네트워크화 하는 중요한 기능을 담당하게 된다. 전력선 통신은 전력선을 매체로 하기 때문에 신규선로의 포설 없이 가전기기 및 정보화 서비스 모뎀들의 네트워크화에 용이할 뿐만 아니라 커버리지 확장에도 뛰어나서 디지털 가전, 원격검침, 전력설비 감시제어, 국가 재난 감시 시스템 등의 기본 통신 방식으로 가장 유력한 기술로써 디지털 가전을 포함한 유비쿼터스 전기설비 네트워크 구성에서 필수적 기술로 채택되고 있기 때문에 지능형 홈 네트워크, 전력IT 부가 서비스, 설비감시 네트워크, 유비쿼터스 네트워크 관련 기술에 대한 파급 효과가 매우 크며, 디지털 가전의 기본 통신 방식으로 가장 유력한 기술로써 디지털 가전 구성에서 필수적 기술로 채택되고 있다. 본 연구에서는 전력선통신모뎀을 이용하여 가전기기의 전력 소비를 감지할 수 있는 센서를 내장한 전력선 통신기반의 전력 감시 모듈을 개발하여 실시간 원격 모니터링을 통해 소비전력 패턴을 작성한다. 그리고 전력감시 모듈에 연결된 가전기기의 소비전력 패턴 분석을 통해 전력소비 이상 유무를 감지할 수 있는 알고리즘을 개발, 탑재하여 이상 유무를 판단하고 전력소비가 급증할 시 자동으로 전력을 차단하여 화재나 누전의 위험을 방지한다. 이에 본 연구는 전력감시 및 이상전력 차단기능을 갖는 저전력 전력선통신 모뎀 개발에 관한 것이다.

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A Study on Application of Systems Engineering Approach to Design of Smart Manufacturing Execution System (스마트 제조 실행 시스템 기본설계를 위한 시스템 엔지니어링 적용 방법에 대한 연구)

  • Jeon, Byeong-woo;Shin, Kee-Young;Hong, Dae-Geun;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.11 no.2
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    • pp.95-105
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    • 2015
  • Manufacturing Execution System(MES) is in charge of manufacturing execution in the shop floor based on the inputs given by high level information such as ERP, etc. The typical MES implemented is not tightly interconnected with shop floor control system including real (or near real) time monitoring and control devices such as PLC. The lack of real-time interfaces is one of the major obstacles to achieve accurate and optimization of the total performance index of the shop floor system. Smart factory system in the paradigm of Industry 4.0 tries to solve the problems via CPS (Cyber Physical System) technology and FILS (Factory In-the-Loop System). In this paper, we conducted Systems Engineering Approach to design an advanced MES (namely Smart MES) that can accommodate CPS and FILS concept. Specifically, we tailored Systems Engineering Process (SEP) based on an International Standard formalized as ISO/IEC 15288 to develop Stakeholders' Requirements (StR), System Requirements (SyR). The deliverables of each process are modeled and represented by the SysML, UML customized to Systems Engineering. The results of the research can provide a conceptual framework for future MES that can play a crucial role in the Smart Factory.

Digital Asset Analysis Methodology against Cyber Threat to Instrumentation and Control System in Nuclear Power Plants (원자력발전소의 디지털계측제어시스템의 사이버보안을 위한 디지털 자산분석 방법)

  • Koo, In-Soo;Kim, Kwan-Woong;Hong, Seok-Boong;Park, Geun-Ok;Park, Jae-Yoon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.6 no.6
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    • pp.839-847
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    • 2011
  • Instrumentation & Control(I&C) System in NPP(Nuclear Power Plant) plays a important role as the brain of human being, it performs protecting, controling and monitoring safety operation of NPP. Recently, the I&C system is digitalized as digital technology such as PLC, DSP, FPGA. The different aspect of digital system which use digital communication to analog system is that it has potential vulnerability to cyber threat in nature. Possibility that digital I&C system is defected by cyber attack is increasing day by day. The result of cyber attack can be adverse effect to safety function in NPP. Therefore, I&C system required cyber security counter-measures that protect themselves from cyber threat efficiently and also cyber security design should be taken into consideration at concept stage in I&C system development process. In this study, we proposed the digital asset analysis method for cyber security assessment of I&C system design in NPP and we performed digital asset analysis of I&C system by using the proposed method.

A Swine Management System for PLC baed on Integrated Image Processing Technique (통합 이미지 처리기법 기반의 PLF를 위한 Swine 관리 시스템)

  • Arellano, Guy;Cabacas, Regin;Balontong, Amem;Ra, In-Ho
    • Smart Media Journal
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    • v.3 no.1
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    • pp.16-21
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    • 2014
  • The demand for food rises proportionally as population grows. To be able to achieve sustainable supply of livestock products, efficient farm management is a necessity. With the advancement in technology it also brought innovations that could be harness in order to achieve better productivity in animal production and agriculture. Precision Livestock Farming (PLF) is a budding concept of making use of smart sensors or available devices to automatically and continuously monitor and manage livestock production. With this concept, this paper introduces a swine management system that integrates image processing technique for weight monitoring. This system captures pig images using camera, evaluate and estimate the weight base on the captured image. It is comprised of Pig Module, Breeding Module, Health and Medication Module, Weighr Module, Data Analysis Module and Report Module to help swine farm administrators better understand the performance and situation of the swine farm. This paper aims to improve the management in both small and big livestock raisers.

Development of Intelligent Green Fountain Culture System for Healthy Emotional Self-Concept (건강한 정서 자아를 위한 지능형 녹색경관 제어시스템 개발)

  • Park, Seung-Min;Lee, Young-Hwan;Kim, Jun-Yeup;Ko, Kwang-Eun;Sim, Kwee-Bo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.22 no.3
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    • pp.281-286
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    • 2012
  • In the growing standard of people's lives, we want desire to create eco-friendly water space what is called the Green Technology that is in the limelight. These green space is introduced the cultural contents and we use the water, music, and nature as tool of emotional verbalism. Presently, when we want to make scenario, water landscape scenario is made by director. but these systems have some disadvantages as the cost and limitation of direction. There is a growing interest in the integrated control system based on PC and Internet. In this paper, it is about fountain control system. Previous research area was only one using programmable logic controller or industrial PC. we proposed the development of intelligent green fountain culture system for healthy emotional self-concept. And we made automatic weather sensing system that is designed by the intelligent green fountain culture system to estimate the time-variant system.

NFC antenna modeling and design for position information collecting of steel pallet for screw transfer (나사 이송용 철재 파렛트의 위치 정보 수집을 위한 NFC 안테나 모델링 및 설계)

  • Lee, Eun-kyu;Kim, Dong-wan;Lee, Sang-wan;Kim, Jae-joong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.22 no.12
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    • pp.1675-1683
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    • 2018
  • This paper is a study on modeling of an NFC antenna to be inserted into a steel pallet for conveying selected good products through a vision system to a threaded screw from CNC equipment. The CNC equipment used here incorporates the information communication technology (ICT) corresponding to the Internet of Things (IoT), and the smart factory system technology that produces information by exchanging information freely in two directions by connecting the POP corresponding to the service Internet is evolved Equipment. Therefore, it is possible to collect position information on the threaded workpiece by applying NFC antenna designed considering iron pallet used for material management so as to grasp estimated completion time and actual production amount according to production instruction from existing analog type equipment to POP monitoring system And investigated its characteristics.

Function Expansion of Human-Machine Interface(HMI) for Small and Medium-sized Enterprises: Focused on Injection Molding Industries (중소기업을 위한 인간-기계 인터페이스(HMI) 기능 확장: 사출성형기업 중심으로)

  • Sungmoon Bae;Sua Shin;Junhong Yook;Injun Hwang
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.4
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    • pp.150-156
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    • 2022
  • As the 4th industrial revolution emerges, the implementation of smart factories are essential in the manufacturing industry. However, 80% of small and medium-sized enterprises that have introduced smart factories remain at the basic level. In addition, in root industries such as injection molding, PLC and HMI software are used to implement functions that simply show operation data aggregated by facilities in real time. This has limitations for managers to make decisions related to product production other than viewing data. This study presents a method for upgrading the level of smart factories to suit the reality of small and medium-sized enterprises. By monitoring the data collected from the facility, it is possible to determine whether there is an abnormal situation by proposing an appropriate algorithm for meaningful decision-making, and an alarm sounds when the process is out of control. In this study, the function of HMI has been expanded to check the failure frequency rate, facility time operation rate, average time between failures, and average time between failures based on facility operation signals. For the injection molding industry, an HMI prototype including the extended function proposed in this study was implemented. This is expected to provide a foundation for SMEs that do not have sufficient IT capabilities to advance to the middle level of smart factories without making large investments.