• Title/Summary/Keyword: PLC Monitoring

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A Study on Smart Factory System Design for Screw Machining Management (나사 가공 관리를 위한 스마트팩토리 시스템 설계에 관한 연구)

  • Lee, Eun-Kyu;Kim, Dong-Wan;Lee, Sang-Wan;Kim, Jae-joong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.329-331
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    • 2018
  • In this paper, we propose a monitoring system that starts with the supply of raw materials for threading, is processed into a lathe machine, and checks for defects of the product are automatically performed by the robot with Smart Factory technology through assembly and disassembly. Completion check according to the production instruction quantity and production instruction is made by checking the production status according to whether or not the raw material is worn by the displacement sensor, and checking the pitch and the contour of the processed female and male to determine OK and NG. The robotic system acts as a relay for loading and unloading of raw materials, pallet transfer, and overall process, and it acts as an intermediary for organically driving. The location information of the threaded products is collected by using the non-contact wireless tag and the energy saving system Production efficiency and utilization rate were checked. The environmental sensor collects the air-conditioning environment data (temperature, humidity), measures the temperature and humidity accurately, and checks the quality of product processing. It monitors and monitors the driving hazard level environment (overheating, humidity) of the product. Controls for CNC and robot module PLC as a heterogeneous system.

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Development of Greenhouse Environment Monitoring & Control System Based on Web and Smart Phone (웹과 스마트폰 기반의 온실 환경 제어 시스템 개발)

  • Kim, D.E.;Lee, W.Y.;Kang, D.H.;Kang, I.C.;Hong, S.J.;Woo, Y.H.
    • Journal of Practical Agriculture & Fisheries Research
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    • v.18 no.1
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    • pp.101-112
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    • 2016
  • Monitoring and control of the greenhouse environment play a decisive role in greenhouse crop production processes. The network system for greenhouse control was developed by using recent technologies of networking and wireless communications. In this paper, a remote monitoring and control system for greenhouse using a smartphone and a computer with internet has been developed. The system provides real-time remote greenhouse integrated management service which collects greenhouse environment information and controls greenhouse facilities based on sensors and equipments network. Graphical user interface for an integrated management system was designed with bases on the HMI and the experimental results showed that a sensor data and device status were collected by integrated management in real-time. Because the sensor data and device status can be displayed on a web page, transmitted using the server program to remote computer and mobile smartphone at the same time. The monitored-data can be downloaded, analyzed and saved from server program in real-time via mobile phone or internet at a remote place. Performance test results of the greenhouse control system has confirmed that all work successfully in accordance with the operating conditions. And data collections and display conditions, event actions, crops and equipments monitoring showed reliable results.

Design and Implementation of Facility Monitoring System based on AAS and OPC UA for Smart Manufacturing (스마트 제조를 위한 AAS와 OPC UA기반 설비모니터링 시스템의 설계 및 구현)

  • Lee, Yongsoo;Jeong, Jongpil
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.2
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    • pp.41-47
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    • 2021
  • Manufacturing is facing radical changes around the world. The manufacturing industry, which has been changing since Germany, is now being introduced, improved, and developed worldwide by manufacturers under the name of smart factory. By utilizing IT technologies such as artificial intelligence and cloud at the production site, the desire to break away from the past manufacturing environment is increasing. How these technologies will be efficient in the future, manufacturing worldwide now faces radical changes. The manufacturing industry, which has been changing since Germany, is now being introduced, improved, and developed worldwide by manufacturers under the name of smart factory. By utilizing IT technologies such as artificial intelligence and cloud at the production site, the desire to break away from the past manufacturing environment is increasing. Discussions continue on how these technologies can be used efficiently and effectively. Increasingly, the expansion of the range from factory areas to regions, countries, and around the world raises the need for international standards for interactions. In this paper, we propose a design and implementation method for managing facilities, sensors, etc. as assets and monitoring facility data collected through OPC UA.

Networked Intelligent Motor-Control Systems Using LonWorks Fieldbus

  • Hong, Won-Pyo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.11a
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    • pp.365-370
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    • 2004
  • The integration of intelligent devices, devices-level networks, and software into motor control systems can deliver improved diagnostics, fast warnings for increased system reliability, design flexibility, and simplified wiring. Remote access to motor-control information also affords an opportunity for reduced exposure to hazardous voltage and improved personnel safety during startup and trouble-shooting. This paper presents LonWorks fieldbus networked intelligent induction control system architecture. Experimental bed system with two inverter motor driving system for controlling 1.5kW induction motor is configured for LonWorks networked intelligent motor control. In recent years, MCCs have evolved to include component technologies, such as variable-speed drives, solid-state starters, and electronic overload relays. Integration was accomplished through hardwiring to a programmable logic controller (PLC) or distributed control system (DCS). Devicelevel communication networks brought new possibilities for advanced monitoring, control and diagnostics. This LonWorks network offered the opportunity for greatly simplified wiring, eliminating the bundles of control interwiring and corresponding complex interwiring diagrams. An intelligent MCC connected in device level control network proves users with significant new information for preventing or minimizing downtime. This information includes warnings of abnormal operation, identification of trip causes, automated logging of events, and electronic documentation. In order to show the application of the multi-motors control system, the prototype control system is implemented. This paper is the first step to drive multi-motors with serial communication which can satisfy the real time operation using LonWorks network.

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A Study of PLC Simulation for Transport System in Virtual Environment (가상환경 기반의 컨베이어 시스템 검증을 위한 제어 시뮬레이션 연구)

  • Ko, Min-Suk;Park, Sang-Chul
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.4
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    • pp.274-281
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    • 2012
  • This paper proposed a control simulation method for design and verification of the transport system in an automobile assembly line based on digital manufacturing system. The design of the transport system involves two major activities: mechanical design (device specification) and electrical design (device behavior and system control). Conventionally, the simulation and emulation system of the transport system focuses on the abstract level, which mainly deals with design verification, alternative comparison, and system diagnosis. Although it can provide overall system visibility in monitoring how well it works in the process and view, its simulation models are not sufficiently realistic to be used for a detailed design or for implementation purposes. In this paper, a digital simulation model for a transport system in an automotive assembly line is constructed by adapting a digital manufacturing methodology. We use the concept of the "Virtual Probe", which transport a carrier instead of the belt of the conveyor. In conclusion, the proposed method is valuable in the process of test run in the shop floor. This method would reduce the time and effort for validating the manufacturing system and improve the productivity and integrity of the control program.

A Study on Implementation of Powerline Carrier Modem using 5-ary Frequency Shift Keying Method (5-ary 주파수 천이 키잉 방식을 이용한 전력선 캐리어 모뎀 구현에 관한 연구)

  • Park, Sung-Wook;Park, Jong-Wook
    • Journal of the Institute of Electronics Engineers of Korea TE
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    • v.42 no.3
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    • pp.39-44
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    • 2005
  • In this paper, we use the 5-ary frequency shift keying method for robust powerline communication. To transmit the data by the 3-ary carrires among 5-ary carrirers and three carriers are 115kHz, 120kHz and 125kHz. Each time of three carrires is 0.33ms and total transmitting time duration from zero crossing point has 1ms. We use the dummy carriers which are 50kHz and 350kHz for monitoring the powerline channel state, dummy signal duration is received during 1ms. Experimentation result is shown that the implemented PLC transceiver has better than chirp transceiver at the capacitive load testing in spite of low transmission power.

A Study on Design of the Trip Computer for ECC System Based on Dynamic Safety System

  • Kim, Seog-Nam;Seong, Poong-Hyun
    • Nuclear Engineering and Technology
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    • v.32 no.4
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    • pp.316-327
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    • 2000
  • The Emergency Core Cooling System in current nuclear power plants typically has a considerable number of complex functions and largely cumbersome operator interfaces. Functions for initiation, switch-over between various phases of operation, interlocks, monitoring, and alarming are usually performed by relays and analog comparator logic which are difficult to maintain and test. To improve problems of an analog based ECC (Emergency Core Cooling) System, the trip computer for ECCS based on Dynamic Safety System (DSS) is implemented. The DSS is a computer based reactor protection system that has fail-safe nature and performs a dynamic self-testing. The most important feature of the DSS is the introduction of test signal that send the system into a tripped state. The test signals are interleaved with the plant signals to produce an output which switches between a tripped and health state. The dynamic operation is a key feature of the failsafe design of the system. In this work, a possible implementation of the DSS using PLC is presented for a CANDU Reactor. ECC System of the CANDU Reactor is selected as the reference system.

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Implementing a Test Bed System of Underground Tunnel Monitoring using WSN (WSN을 이용한 지하 전력구 감시 테스트베드 시스템 구현)

  • Kim, Young-Il;Yi, Bong-Jae;Song, Jae-Ju;Shin, Jin-Ho;Lee, Jung-Il
    • Proceedings of the Korean Information Science Society Conference
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    • 2006.10d
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    • pp.375-378
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    • 2006
  • 전력산업에 있어서 송배전 선로에 대한 안정성 확보는 중요한 요소이다. 현재 한전에서는 안정적인 전력 서비스 공급을 위하여 많은 비용을 들여 송배전 선로에 대한 감시 시스템을 구축하여 운영하고 있다. 그러나 기존의 감시 시스템은 주로 광케이블이나, PLC 등과 같은 유선을 기반으로 운영되고 있다. 유선을 기반으로 하는 감시 시스템은 많은 초기 구축 비용과 유지 보수 및 점검을 위해 지속적으로 많은 비용이 발생하게 된다. 최근 들어 유비쿼터스 컴퓨팅에 대한 연구가 많이 이루어 지면서 무선 센서 네트워크에 대한 연구가 활발히 진행되고 있다. 무선 센서 네트워크의 경우 설치가 용이하며, 유지 보수가 간단한 장점이 있어 전력산업에서도 도입을 위한 많은 연구가 진행되고 있다. 본 연구에서 제안하는 지하 전력구 감시 시스템은 무선 센서 네트워크를 이용하여 지하 전력구 내에 위치한 송전 선로에 대한 온도 정보와, 전력구 내의 다양한 가스 정보를 실시간으로 제공한다. 이러한 기능을 통해 송전 선로에 대한 이상 유무를 사전에 판단할 수 있는 정보를 제공하게 된다.

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Development of Hardware for Controlling Abnormal Temperature in PCS of Photovoltaic System (태양광발전시스템의 PCS에서 이상 온도 제어를 위한 하드웨어개발)

  • Kim, Doo-Hyun;Kim, Sung-Chul;Kim, Yoon-Bok
    • Journal of the Korean Society of Safety
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    • v.34 no.1
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    • pp.21-26
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    • 2019
  • This paper is purposed to develop hardware for controlling abnormal temperature that can occur environment and component itself in PCS. In order to be purpose, the hardware which is four part(sensing, PLC, monitoring and output) keep detecting temperature for critical components of PCS and can control the abnormal temperature. Apply to the hardware, it is selected to PV power generation facilities of 20 kW in Cheong-ju city and measured the data for one year in 2017. Through the temperature data, it is found critical components of four(discharge resistance, DC capacitor, IGBT, DSP board) and entered the setting value for operating the fan. The setting values for operating the fan are up to $130^{\circ}C$ in discharge resistance, $60^{\circ}C$ in DC capacitor, $55^{\circ}C$ in IGBT and DSP board. The hardware is installed at the same PCS(20 kW in Cheong-ju city) in 2018 and the power generation output is analyzed for the five days with the highest atmospheric temperature(Clear day) in July and August in 2017 and 2018 years. Therefore, the power generation output of the PV system with hardware increased up to 4 kWh.

Development of an Environmental Monitoring and Warning System for Cold Storage Rouse Using Internet (인터넷을 이용한 저온저장고 환경감시 및 경보 시스템 개발)

  • Jeong, Hoon;Yun, Hong-Sun;Lee, Won-Og;Cho, Kwang-Hwan;Cho, Young-Kil;Park, Won-Kyu;Shin, Jae-Hun
    • Food Science and Preservation
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    • v.10 no.1
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    • pp.28-31
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    • 2003
  • For safe storage of agricultural products in the cold storage house, accurate monitoring of temperature, humidity and gas conditions is necessary. This study was conducted to develop an environmental monitoring and warning system for the cold storage house to improve safety of storage. The system developed in this study is able to monitor temperature, humidity and $CO_2$concentration in the storage house and to send alarm signal to the farmer by telephone and beeper when abnormal conditions have been occurred in the storage house. And the developed system use internet network so we can supervise storage conditions in the home. From the results of the performance test, it was found that the temperature and relative humidity can be controlled within the range of 0.5$^{\circ}C$ and $\pm$2 percent. And farmer's response was fair.