• Title/Summary/Keyword: PLC Interface

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Development of DC switch gear for LRT system protection and control( I ) (경량전철 급전전력 보호 제어용 직류배전반 개발(I))

  • 김남해;백병산;전용주;김지홍;이병송;김종우
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.995-1000
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    • 2002
  • This paper presents general concept of DC switch gear(DCSWGR). Normally, DCSWGR consist of Digital protection unit(DPU), High Speed Circuit Breaker(HSCB), Disconnect Switch (DS), Programmable Logic Control(PLC), Auxiliary Relays and etc. Most of the components has its special characteristics and their interface between each others are various and complex. In this paper every constituent general design are preceded and interface between each component are examined. And also DCSWGR operation logic with logical diagram including interlock signal are introduced.

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Process Management System using a PC (PC를 이용한 공정관리시스템 개발)

  • Song, Joon-Yeob;Lee, Seung-Woo;Lee, Hyun-Yong
    • IE interfaces
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    • v.6 no.2
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    • pp.171-181
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    • 1993
  • In this study, a process management system is designed that can automatically control the heat treating atmosphere, and a managment software is developed to monitor and control continously the heat treating process using a n interface device. Especially, a communication protocol is developed to control and monitor atmosphere condition, temperature, surrounding gas, and time. The developed interface device, called COMPORT SELECTOR is to send and receive information from PID controllers and PLC via RS-232C communication. This system will reduce manufacturing cost and cycle time, and improve the effectiveness of working process and quality.

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Development of an Editor and Howling Engine for Realtime Software Programmable Logic Controller based on Intelligent Agents (지능적 에이전트에 의한 실시간 소프트웨어 PLC 편집기 및 실행엔진 개발)

  • Cho, Young-In
    • Journal of KIISE:Software and Applications
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    • v.32 no.12
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    • pp.1271-1282
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    • 2005
  • Recently, PC-based control is incredibly developed in the industrial control field, but it is difficult for PLC programming in PC. Therefore, I need to develop the softeware PLC, which support the international PLC programming standard(IECl131-3) and can be applied to diverse control system by using C language. In this paper, I have developed the ISPLC(Intelligent Agent System based Software Programmable Logic Controller). In ISPLC system, LD programmed by a user which is used over $90\%$ among the 5 PLC languages, is converted to IL, which is one of intermediate codes, and IL is converted to the standard C rode which can be used in a commercial editor such as Visual C++. In ISPLC, the detection of logical error in high level programming(C) is more eaier than PLC programming itself The study of code conversion of LD->IL->C is firstly tried in the world as well as KOREA. I developed an execution engine with a good practical application. To show the effectiveness of the developed system, 1 applied it to a practical case, a real time traffic control(RT-TC) system. ISPLC is minimized the error debugging and programming time owing to be supported by windows application program.

The Design and Implementation of Embedded Linux-Based Industrial Wireless HMI Software Module (임베디드 리눅스 기반 산업용 무선 HMI 소프트웨어 모듈 설계 및 구현)

  • Choi, Suk-Young;Moon, Seung-Jin
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.3
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    • pp.336-342
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    • 2007
  • Industrial HMI(Human Machine Interface) system is the main element among the factory automation processes and have been used to monitor and control operation and status of machine in factory with PLC. This HMI often brings heavy loads to the system development and difficult decreasing the system because it tends to use a specific system per each manufacturer. Therefore, in this thesis, we have developed an embedded linux-based embedded industrial HMI software modules which can be used for touch panel embedded system to solve these problem. In this module, we have used the Qt/Embedded software component because it can be used by all systems which support C++ compiler without modifying the existing codes. We can design more flexible system and network configuration because we have used the wireless communication module. In this thesis, we implement linux-based HMI software modules which are capable of wireless communication as well as bringing the mobility to the overall system and finally decreasing the system development loads by using the general purpose OS with competitive price.

Acquisition of Data of Equipments on Shop Floor Using Interface Between Various Equipments (다양한 생산 설비와의 인터페이스를 고려한 설비정보 수집)

  • Nam, So-Jeong;Lee, Jai-Kyung;Lee, Sung-Woo;Park, Jong-Kweon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.2
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    • pp.149-156
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    • 2011
  • There is much information of equipment in shop floor because the manufacturing processes are different as the equipment within the manufacturing process is varied. To provide effective process information to MES and other production systems, the DAS requires an equipment monitoring system that takes into account the characteristics of the equipment on the shop floor. In this study, we proposed some methods for collecting the required information about various equipments on a shop floor. The equipments such as CNC can be interfaced with the DAS by using a PLC-based method and a sensor-based interface board can be used to interface general equipments. The proposed methods can be used to collect information on the shop floor in real-time. Moreover these methods are very adaptive and can be easily modified according to the changes made to the shop floor. The information about a real shop floor acquired by employing these methods is saved in a database and the can be provided to a supervisor and MES so that they are aware of the status of the shop floor.

on-line Modeling of Nonlinear Process Systems using the Adaptive Fuzzy-neural Networks (적응퍼지-뉴럴네트워크를 이용한 비선형 공정의 온-라인 모델링)

  • 오성권;박병준;박춘성
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.10
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    • pp.1293-1302
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    • 1999
  • In this paper, an on-line process scheme is presented for implementation of a intelligent on-line modeling of nonlinear complex system. The proposed on-line process scheme is composed of FNN-based model algorithm and PLC-based simulator, Here, an adaptive fuzzy-neural networks and HCM(Hard C-Means) clustering method are used as an intelligent identification algorithm for on-line modeling. The adaptive fuzzy-neural networks consists of two distinct modifiable sturctures such as the premise and the consequence part. The parameters of two structures are adapted by a combined hybrid learning algorithm of gradient decent method and least square method. Also we design an interface S/W between PLC(Proguammable Logic Controller) and main PC computer, and construct a monitoring and control simulator for real process system. Accordingly the on-line identification algorithm and interface S/W are used to obtain the on-line FNN model structure and to accomplish the on-line modeling. And using some I/O data gathered partly in the field(plant), computer simulation is carried out to evaluate the performance of FNN model structure generated by the on-line identification algorithm. This simulation results show that the proposed technique can produce the optimal fuzzy model with higher accuracy and feasibility than other works achieved previously.

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A Study on Application Methodology of SPDL Based on IEC 62443 Applicable to SME Environment (중소기업환경에서 적용 가능한 IEC 62443 기반의 개발 보안 생애주기 프로세스 적용 방안 연구)

  • Jin, Jung Ha;Park, SangSeon;Kim, Jun Tae;Han, Keunhee
    • KIPS Transactions on Computer and Communication Systems
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    • v.11 no.6
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    • pp.193-204
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    • 2022
  • In a smart factory environment in a small and medium-sized enterprise (SME) environment, sensors and actuators operating on actual manufacturing lines, programmable logic controllers (PLCs) to manage them, human-machine interface (HMI) to control and manage such PLCs, and consists of operational technology server to manage PLCs and HMI again. PLC and HMI, which are in charge of control automation, perform direct connection with OT servers, application systems for factory operation, robots for on-site automation, and production facilities, so the development of security technology in a smart factory environment is demanded. However, smart factories in the SME environment are often composed of systems that used to operate in closed environments in the past, so there exist a vulnerable part to security in the current environment where they operate in conjunction with the outside through the Internet. In order to achieve the internalization of smart factory security in this SME environment, it is necessary to establish a process according to the IEC 62443-4-1 Secure Product Development Life cycle at the stage of smart factory SW and HW development. In addition, it is necessary to introduce a suitable development methodology that considers IEC 62443-4-2 Component security requirements and IEC 62443-3 System security requirements. Therefore, this paper proposes an application plan for the IEC 62443 based development security process to provide security internalization to smart factories in an SME environment.

Integrated Network System of Milk Cow Stock-Farming Facilities for Stockbreeding Management (사양관리를 위한 젖소 목장 시설 통합 네트웍 시스템)

  • 김지홍;이수영;김용준;한병성;김동원
    • Journal of Animal Environmental Science
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    • v.8 no.3
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    • pp.199-208
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    • 2002
  • This paper introduces the method to make management network about milking cow farm tasks. The object of this research was to design of biological measuring system and managing network system in a livestock farm. This auto-management system provides informations about individual cows' temperature, conductivity of milk and weight for efficient management of feeding, and milking works by a micro-processor and RS -485 type serial COM. ports. And measured bio-data which are basic informations for remote raising management are saved to user PC by serial communication between the PLC and user PC. Milking cow farm is divided into three working place to each measurement work and feed. The first working place is milking station which has two thermometers, a conduct meter and a scale set. The second working place is feeding station, and the third place is cattle cage. These are combined by network system and the PLC which is used to drive network and sub-modules. Sub-modules have a micro-process to control the sensor and to interface with network. The PLC which drive network and control sequence has two serial communication port to be linked with user PC for sending the measured data and for receiving data. Above all, in this study tells the sequence operating method by the driving scenario of breeding milk cow for livestock auto-management using the PLC and network system.

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A Study on Monitoring Drilling using Torque from Main Spindle Based on PLC in CNC Machine Tools (PLC 기반 주축 모터의 토크에 의한 드릴링 절삭상태 감시에 관한 연구)

  • Yoon, Sang-hwan;Moon, Sung-min;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.7-15
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    • 2018
  • Drilling processes require a cutting monitoring function that can be analyzed and gives feedback about strange conditions, tool collision and tool wear in real time. In this study, we proposed a drill monitor using the torque from the main spindle in CNC machine tools and a PROFIBUS network as a PLC-based interface. This paper studied drilling torque changes depending on drill size, the repetition cutting of the drilling and the drill's wear in the same cutting conditions. The material of the drills was high speed steel (HSS) and uncoated. The drills chosen were 2.7 mm, 6.7 mm, and 10.0 mm in diameter. These drills were selected because they had basic holes for their taps.

A Study on the Efficient MES Using Automation in Automotive Module Assembly Line (자동차 모듈조립공정에서의 효율적 MES 인터페이스 모형)

  • Kong, Myung-Dal
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.10
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    • pp.4618-4625
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    • 2011
  • This paper suggests a specific model that could efficiently improve the interaction and the interface between MES(Manufacturing Execution System) server and POP(Point Of Production) Terminal through RFID(Radio Frequency Identification) system in Automative Module Assembly Line. The proposed model shows that the new method by RFID can more efficiently perform to receive work order informations and transmit work performances, compared with the current approach by proximity sensor. As a result of the certain test among the MES server, RFID system, PLC(Programmable Logic controller) and POP terminal, it is noted in case of the automatic control by RFID that the effects of proposed model are as follows; (a) While the processing time per truck for carrying by the current method was 10 minutes, the processing time by the new method was 1 minutes. (b) While the error rate by the current method was 20 %, the error rate by the new method was 1 %.