• 멤브레인
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• 제33권6호
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• pp.362-368
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• 2023

이 연구 논문은 기후 변화에 대한 전 세계적인 우려와 온실 가스 배출 감소를 위한 필수적인 요구에 대응하여 마이크로기공 고분자(PIM-1)의 이용을 탐구한 것이다. 연구는 PIM-1 막을 이산화탄소(CO₂) 가스 분리 막으로 사용하는 현대적인 소재로서의 응용에 집중하고 있다. 연구는 PIM-1 막의 합성, 분자량 제어, 그리고 제각각의 특성 분석 기술을 통해 포괄적인 통찰을 제공하며, 이러한 특성 분석 기술을 통해 PIM-1의 고유한 교차결합 및 강성 구조에서 비롯된 내재적 다공성이 특히 이산화탄소의 선택적 투과에 활용되고 있다. 논문은 PIM-1의 가교된 구조로부터 비롯된 내재적 다공성이 특히 이산화탄소의 선택적 투과에 활용되고 있다. 논문은 PIM-1의 튜닝 가능한 화학적 특성을 강조하며, 가스 분리 막의 맞춤 및 최적화를 가능케 하는 특성에 대한 이해를 제시하고 있다. 분자량을 통제함으로써 고분자량(H-PIM-1) 막은 낮은 분자량 대비 더 뛰어난 CO₂ 투과성과 선택성을 나타내며, 이를 통해 PIM-1 막의 특성을 조절하는 데 분자량의 중요성을 강조하고 있다. 연구 결과는 PIM-1 막 특성을 조절하는 데 분자량이 중요한 역할을 하는 것을 강조하며, 이는 기후 변화의 긴급한 글로벌 도전에 대응하기 위한 효율적이고 선택적인 CO₂ 포집을 위한 차세대 막 기술의 발전에 기여하고 있다.

• 멤브레인
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• 제30권6호
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• pp.420-432
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• 2020

(PIM-1)과 ellagic acid로 만든 랜덤형 공중합체가 간단한 방법으로 합성되었으며, 이산화탄소 분리막에 대한 적용 가능성에 대해서 연구하였다. 이 공중합체의 경우 PIM (polymers with intrinsic microporosity) 고분자의 미세 기공 구조에 기인한 높은 기체 투과도와 평면 구조와 친수성을 갖는 ellagic acid에 기인한 높은 이산화탄소에 대한 선택성에 의해 우수한 이산화탄소 기체 분리 성능을 나타내었다. 즉, 이산화탄소에 대한 투과도 4516 Barrer와 CO2/N2 (> 23~26) 및 CO2/CH4 (>18~19)의 높은 선택성으로 두 쌍의 가스 혼합물에 대해 Robeson 상한(2008)을 초과한 결과를 나타내었다. 이와 같이 PIM-1에 평면구조를 갖는 ellagic acid을 혼입하면 PIM-1의 꼬인 구조를 방해하여 기체 투과성을 향상 시킬 뿐만 아니라 공중합체의 강성과 극성이 증가하여 N2 및 CH4에 대한 CO2의 선택성을 증가시키는 결과를 확인하였다.

• Bulletin of the Korean Chemical Society
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• 제23권8호
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• pp.1085-1088
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• 2002

Calix[6]arene having both carboxylic acid (1,3,5-) and carboxamide (2,4,6-) in an alternative way was synthesized. Transport rates of alkali and alkaline-earth metal ions were tested in bulk liquid membrane and polymer inclusion membrane. Ba2+ ion was found to give the highest transport rate among tested metal ions in both BLM and PIM systems. In PIM system, high durability (longer than 30 days) of the membrane was observed.

• 소성∙가공
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• 제12권6호
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• pp.521-528
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• 2003

Powder injection molding (PIM) uses the shaping advantage of injection molding but is applicable to metals and ceramics. This process combines a small quantity of polymer with an inorganic powder to form a feedstock that can be molded. After shaping, the polymeric binder is extracted and the powder is sintered, often to near-theoretical densities. According1y, PIM delivers structural materials in a shaping technology previously restricted to polymers. The process overcomes the shape limitations of traditional powder compaction, the costs of machining, the productivity limits of isostatic pressing and slip casting, and the defect and tolerance limitations of conventional casting. Since 1980s when major attention was given to PIM process, it has been widening the application area from small parts with complex shape and tailored properties to structural parts requiring strength and ductility as in automotive, military and medical industries.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.60-63
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• 2009

Manufacturing technologies of micro spur gear and micro mold by micro PIM were studied with stainless steel feedstock. For molding of gears, micro mold with gear cavity of 1.2 mm in diameter was produced by wire EDM. The proper injection pressure was selected to 70bar by observation and measuring of shapes and shrinkage of gears before/after sintering. For fabrication of micro mold, a tiny polymer gear was produced by injection into the mold. Then, 316L feedstock was again injected/compressed on the polymer gear and debinded together with polymer gear followed by sintering. As a result, another metal mold with gear cavity reduced to about 20% was fabricated and through repetition of this process chain, micro gear mold with cavity about below 800 um was finally obtained. In reduction of size by injection/compression molding, height of gear tooth was shrunk more and the effort for decrease of roughness of micro cavity were carried out ultrasonic polishing and as a result, the roughness in cavity decreased from 3-4 um to about 200 nm.

• Membrane and Water Treatment
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• 제7권6호
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• pp.521-537
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• 2016

Laboratory-scale experiments were carried out to investigate the adsorption equilibrium, the adsorption kinetics and facilitated transport of two cationic dyes (Methylene Blue (MB) and Rhodamine B (RB)) on Polymer Inclusion Membrane (D2EHPA-PIM). Different adsorption isotherms (Freundlich, Langmuir and Temkin models) as well as kinetics models indicated that the adsorption process is spontaneous and exothermic. Under the optimal conditions, the adsorption removal efficiencies reach about 93% and 97% for MB and RB respectively. Different extraction values by D2EHPA-PIM were obtained for the two cationic dyes: MB is weakly extracted at pH 2.0 (E% = 18.7%) whilst E% = 82.4% was observed for RB at the same pH. This difference was exploited in a mixture containg both the 2 cationic dyes for the selective extraction of RB at pH 2. Desorption of both dyes was achieved from the membrane by using acidic aqueous solutions and desorption ratio up to 90% was obtained. The formulas of the extracted complexes by the PIMs were, determined by the method of slopes. The dyes transport was elucidated using mass transfer analysis where in it found relatively high values of the initial flux ($J_0$) as 41.57 and $18.74{\mu}mol.m^2.s^{-1}$ for MB and RB respectively.

• 한국분말재료학회지
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• 제21권3호
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• pp.215-221
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• 2014

Translucent alumina is a potential candidate for high temperature application as a replacement of the glass or polymer. Recently, due to the increasing demand of high power light emitting diode (LED), there is a growing interest in the translucent alumina. Since the translucent property is very sensitive to the internal defect, such as voids inside or abnormal grain growth of sintered alumina, it is important to fabricate the defect-free product through the fabrication process. Powder injection molding (PIM) has been commonly applied for the fabrication of complex shaped products. Among the many parameters of PIM, the flowability of powder/binder mixture becomes more significant especially for the shape of the cavity with thin thickness. Two different positions of the gate were applied during PIM using the disc type of die. The binder was removed by solvent extraction method and the brown compact was sintered at $1750^{\circ}C$ for 3 hours in a vacuum. The flowability was also simulated using moldflow (MPI 6.0) with two different types of gate. The effect of the flowability of powder/binder mixture on the microstructure of the sintered specimen was studied with the analysis of the simulation result.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.305-308
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• 2001

Powder injection molding (PIM) uses the shaping advantage of injection molding but is applicable to metals and ceramics. This process combines a small quantity of polymer with an inorganic powder to form a feedstock that can be molded. After shaping, the polymeric binder is extracted and the powder is sintered often to near-theoretical densities. Accordingly, PIM delivers structural materials in a shaping technology previously restricted to polymers. The process overcomes the shape limitations of traditional powder compaction, the costs of machining, the productivity limits of isostatic pressing and slip casting, and the defect and tolerance limitations of casting. The 17-4 PH stainless steel powders with average diameter of $10{\mu}m$ were injection-molded into flat tensile specimens. Sintering of the compacts was carried out at the various temperatures ranging from 900 to $1350^{\circ}C$. Sintering behavior of the compacts and tensile properties of sintered specimens were investigated.

• 한국분말재료학회지
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• 제9권4호
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• pp.267-272
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• 2002

The production of micro components is one of the leading technologies in the fields of information and communiation, medical and biotechnology, and micro sensor and micro actuator system. Microfabrication (micromachining) techniques such as X-ray lithography, electroforming, micromolding and excimer laser ablation are used for the production of micro components out of silicon, polymer and a limited number of pure metals or binary alloys. However, since the first development of microfabrication technologies there have been demands for the cost-effective replication in large scale series as well as the extended range of available material. One such promising process is micro powder injection molding (PIM), which inherits the advantages of the conventional PIM technology, such as low production cost, shape complexity, applicability to many materials, applicability to many materials, and good tolerance. This paper reports on a fundamental investigation of the application of W-Cu powder to micro metal injection molding (MIM), especially in view of achieving a good filling and a safe removal of a micro mold conducted in the experiment. It is absolutely legitimate and meaningful, at the present state of the technique, to continue developing the micro MIM towards production processes for micro components.

• 공업화학
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• 제29권6호
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• pp.759-764
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• 2018

내재적 미세 다공성 고분자(polymer of intrinsic microporosity, PIM-1)를 사용하여 빈용매 유도 상전이법으로부터 3차원 다공성 구조를 가지는 필름을 형성하고, 이를 탄화하여 3차원 다공성 탄소(cNPIM)를 제조하였다. 전자주사현미경 분석을 통해 상전이 공정을 적용한 탄소소재가 마이크로, 메조, 매크로 기공을 모두 가지면서 서로 연결된 계층적 3차원 다공구조를 나타냄을 확인하였다. 특히 상전이 공정의 용매의 함량비를 조절함으로써 기공구조를 제어할 수 있었으며, 결과적으로 평균 0.75 nm의 기공 크기와 $2101.1m^2/g$의 높은 비표면적을 가지면서 약 30%의 메조, 마크로 기공구조를 겸비한 최적화된 다공성 탄소 전극을 제조할 수 있었다. 제조된 3차원 다공성 탄소소재를 전기이중층 캐퍼시터용 전극물질로 사용하여 수계전해질에서 측정한 결과, 높은 비표면적을 가지는 탄소 소재 내의 비약적 이온 이동속도 향상 효과로 높은 비축전용량(304.8 F/g@10 mV/s)과 우수한 충 방전 속도(77% 용량유지율@100 mV/s)를 나타내었다.