• Title/Summary/Keyword: PET yarn

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A Study on the Rotating Ring Using Air Bearing in Yarn Manufacturing Process (방적공정에 있어서 공기 베어링을 이용한 회전링에 관한 연구)

  • Jang, Seung-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.622-630
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    • 2010
  • The increase of the spindle speed to enhance the productivity in ring spinning processes has been limited by yarn tension and heat generation of the traveller/ring. The main causes of yarn tension are 1) the force added directly to the yarn by the rotation of the spindle and 2) the centrifugal force exerted by the yarn balloon generated by traveller rotation. The dominant causes of heat generation are 1) the friction between the ring and traveller and 2) the friction between the traveller and yarn. These factors cause yarn end-breaks and heat damage. In the case of the staple yarn manufacturing process for PET (polyester) and nylon (a heat plasticity material), the rotational speed of the ring spinning system has deteriorated to 10,000rpm. The objective of this study was to develop a rotating ring which has dynamic stability, high productivity and a simple structure to overcome the limitations of the conventional fixed ring/traveller system. The results of this study revealed that the spinning tension could be reduced by 67.8% using the newly developed rotating ring.

Alkaline Hydrolysis of Polyester/Acetate Union Fabric (폴리에스테르/아세테이트 혼용직물의 알칼리 가수분해)

  • Ju, Young Min;Kim, Myung Kyoon;Ahn, Kyoung Ryoul;Lee, Jeong Min
    • Textile Coloration and Finishing
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    • v.8 no.4
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    • pp.42-51
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    • 1996
  • Alkaline hydrolysis to improve the hand of PET/acetate union fabric was studied in relation to skin saponification and retarding effect of salts on the alkaline hydrolysis of cellulose acetate fiber, accelerating effect of salts on the alkaline hydrolysis of PET fiber, and changes of total hand value(T.H.V) of PET/acetate union fabric treated with alkali/salt solution. It was found that the rate of saponification of acetate was delayed by the addition of salts such as LiCl, NaCl and CH$_{3}$COONa into NaOH solution below 10 minutes. The rate of shrinkage of acetate fabric treated with 5g/l NaOH solution at 9$0^{\circ}C$ and 60 minutes showed 20 % but it was decreased 8% by. the addition of 120g/l Concentration of inorganic salts. We could know that the rate of alkaline hydrolysis of filament yarn treated with alkali solution at 9$0^{\circ}C$ and 60 minutes was delayed about 3 % using 2,000T/M of hard twist yarn, especially acetate filament treated with alkali solution at 9$0^{\circ}C$ and 10 minutes was delayed about 10%. T.H.V. of PET/acetate union fabric was increased from 2.77 to 3.04~3.18 by the addition of salts into alkali solution.

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Dyeing Properties of Acetate/Functional Polyester Composite Yarn in Different Yarn Twisting Processes (연사방법에 따른 아세테이트/기능성 폴리에스터 복합사의 염색성에 관한 연구)

  • Kim, So-Jin;Jeon, Dong-Won;Park, Young-Hwan
    • Journal of the Korean Society of Clothing and Textiles
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    • v.30 no.2 s.150
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    • pp.255-265
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    • 2006
  • The purpose of this study was to examine the dyeing properties of four kinds of composite yams that were twisted in different processes. The composite yarns consist of acetate and functional polyester in ratio of 70 : 30. The composite yams were dyed at 100$^{circ}C$ and 125$^{circ}C$ using three types of dyes, disperse dyes for acetate fiber, PET fiber and PET-acetate blended fiber, in the three primary colors. The exhaustion($\%$) and K/S value were observed for each case. Also the effects of four different twisting processes to dyeing properties and physical properties were examined. Regardless of twisting methods, the composite yarns that were dyed at 125$^{circ}C$ had higher exhaustion($\%$) than those were dyed at 100$^{circ}C$ with all three types of dyes; However, tendency of the K/S value after reduction cleaning process was measured at 100$^{circ}C$ and the value measured 125$^{circ}C$ had a great difference with disperse dyes for acetate and dyes for PET. The difference of the K/S values of composite yarns, when dyed at 100$^{circ}C$ and 125$^{circ}C$ with disperse dyes for PET-acetate blended fiber, was almost negligible. According to twisting methods K/S values were in the following order: AP1 > AP3 > AP4> AP2. This means that AP1, treated at 220$^{circ}C$, had the highest K/S value and K/S value becomes higher as the yam is higher twisted and becomes lower as lower twisted. On the other hand, the dry shrinkage and wet shrinkage showed low shrinkage rate when the twist was high and steam setting temperature was high.

The Effect of PET Filament Yarn and Properties and False Twist Processing Conditions on the Physical Properties of DTY (PET 원사와 가연공정 특성이 DTY의 물성에 미치는 영향)

  • 박경순;김승진;정기진;강지만
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.04a
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    • pp.122-125
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    • 2003
  • Easy-care성을 장점으로 하여 천연섬유 대체용으로 점차 차별화가 진행되며 개발된 PET 섬유는 범용적인 섬유특성으로 인해 의류ㆍ비의류용 분야에서 광범위한 소재로 많이 사용되고 있다. 고부가가치의 직물을 생산하기 위해서는 원사의 특성뿐만 아니라 원사 이후의 공정 특히 사가공공정에서의 각공정에 따른 絲의 물성을 파악하는 것이 중요하다. 원사를 가연하는 공정 중 최근 disk spindle과 큰축을 이루고 있는 belt 가연기구는 높은 생산속도와 균일한 가공사를 생산할 수 있어 많이 사용하고 있다. (중략)

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Dyeing of Thermal Bonded Polyester Fabric by using Low-melting-point Bicomponent Filament Yarn - Head tie - (저융점 복합사에 의해 열융착된 폴리에스테르 직물의 염색 - 헤드타이를 중심으로 -)

  • Ji, Myeong-Gyo;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.11 no.4
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    • pp.661-666
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    • 2009
  • The purpose of this study is to analyze the dyeability of polyester(PET) fabric by thermal bonding with low melting component of bicomponent fiber and to describe the change of physical properties of thermal bonded PET fabrics. The PET fabrics were prepared with regular PET fiber as warp and bicomponent fiber as weft. The bicomponent fiber of sheath-core type was composed with a regular PET core and low melting PET sheath. The thermal bonding of PET fabric was carried out in pin tenter($195^{\circ}C$) for 60 seconds. In this study, we investigated the dye ability and fastness of the dyed PET fabric. Dye ability of E-type dyestuff is higher than S-type dyestuff. In the case of E- type dyestuff, the saturated dyeing time was 10minutes at $130^{\circ}C$. The washing fastness and light fastness were excellent as 4-5grade.

A Study on the Variation of Physical Properties of the PET Filament Yarn for Sensitive Clothes (감성 의류용 PET 사의 물성 변화에 관한 연구)

  • 김승진;홍성대;서봉기;심승범
    • Proceedings of the Korean Society for Emotion and Sensibility Conference
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    • 2002.05a
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    • pp.361-365
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    • 2002
  • 최근 고감성 PET 사를 이용하여 생산한 PET 직물은 고감성 의류용 직물로서 많이 사용되고 있다. 이러한 고감성 의류용 PET 직물은 다양한 공정을 거치면서 장력이나 열 등의 영향을 받으므로서 사의 물성의 변화를 초래하여 감성 의류용도의 PET 직물에 많은 결점을 유발 시키므로서 직물 생산 시 공정조건 설정 등의 어려움에 직면하고 있다. 이러한 고감성 의류에 치명적인 문제를 유발하는 문제점에 관한 감성사 제조 시의 공정조건 변화와 관련된 연구 논문은 많이 발표가 되지 못하고 있다. 따라서 본 연구에서는 국내 7개 원사 Maker의 Denier 별 PET 사의 물성을 균일한 길이의 Layer를 설정하여 분석, 조사하고 Layer 별 물성 차이와 습ㆍ건열 열처리 온도에 따른 사의 수축률 등을 비교하므로서 감성 의류용 직물 생산에 필요한 기초 물성 Data를 제공하고 PET 사의 품질향상을 도모하므로서 최종 감성 의류용 직물 소재 개발에 기여할 수 있는 기초자료를 제공하고자 한다.

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Preparation of Thermal Bonding Fabric by using-low-melting-point Bicomponent Filament Yarn - Head tie - (저융점 복합사를 이용한 열융착 직물의 제조(I) - 헤드타이를 중심으로 -)

  • Ji, Myeong-Kyo;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.11 no.3
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    • pp.474-480
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    • 2009
  • The purpose of this study is to prepare the hardness of polyester(PET) fabric by thermal bonding with low melting component of bicomponent fiber and to describe the change of physical properties of thermal bonded PET fabrics. The PET fabrics were prepared with regular PET fiber as warp and bicomponent fiber as weft. The bicomponent fiber of sheath-core type were composed with a regular PET core and low melting PET sheath. The thermal bonding of PET fabric was carried out in pin tenter from 120 to $195^{\circ}C$ temperature range for 60 seconds. In this study, we investigated the physical properties and melting behavior of PET fiber and the effect of the temperature of the pin tenter on the thermal bonding, mechanical properties. Melting peak of warp showed the thermal behavior of general PET fiber. However, melting peak of weft fiber(bicomponent fiber) showed the double melting peak. The thermal bonding of the PET fabric formed at about temperature of lower melting peak. The optimum thermal bonding conditions for PET fabrics was applied at $190{\sim}195^{\circ}C$ for 60seconds by pin tenter. On the other hand, the tensile strength of the PET fabric decreased with an increasing temperature of thermal bonding.

Moisture Transmission Characteristics of Fabric for High Emotional Garments -Moisture Transmission Characteristics according to Fiber Properties, Yarn Characteristics and Test Method- (고감성 의류용 직물의 수분이동특성 -섬유소재와 실 특성 및 실험방법에 따른 수분이동특성-)

  • Kim, SeungJin;Kim, Hyunah
    • Journal of the Korean Society of Clothing and Textiles
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    • v.41 no.1
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    • pp.28-42
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    • 2017
  • Moisture transfer characteristics of high emotional garments are important to evaluate wear comfort. Wicking and drying measurement methods are also critical for perspiration absorption and quick dry fabric made of high functional fibers. In this study, the wicking and drying properties of high emotional fabrics made from hybrid composite yarns using CoolMax, Tencel, Bamboo staple fibers and PP. PET CoolMax filaments were also measured and analyzed according to various measuring methods. The wicking property of hybrid composite yarn fabrics by Bireck method was mostly influenced by the structure of hybrid yarns than the absorption rate of constituent fibers; however, both the hygroscopicity of fibers and the composite yarn structure affected the wicking property of the fabrics in the drop method. Concerning drying properties, the KSK 0815B method measuring distilled moisture weight was more relevant to explain the drying characteristics of hybrid yarn fabrics than the KSK 0815A method measuring the time to drying. This study revealed that the drying properties of hybrid yarn fabrics were influenced by the hygroscopicity of constituent fibers, wicking properties of constituent yarns and structure of composite yarns.

고감성 의류용 수분감응형 인텔리전트 소재의 물성

  • Kim, Hyun-Ah;Woo, Ji-Woon
    • Science of Emotion and Sensibility
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    • v.17 no.1
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    • pp.93-104
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    • 2014
  • This paper investigates the physical properties such as water absorption, drying and hygral expansion of moisture responded transformable fibers and their knitted fabrics including dyeing characteristics according to the different dyeing time and temperature. For this purpose, three kinds of covered filament yarn specimens using HEF and spandex as core and PET, aerocool as a covering filament were prepared. The knitted fabric specimens were made using three kinds yarn specimens and dyed with different dyeing temperature and time. The moisture absorption, drying and hygral expansion of three kinds of knitted fabric specimens were measured and discussed with yarn structure. The wearing performance of these knitted fabric specimens were also measured and discussed with yarn characteristics using FAST system. Finally, the dyeing characteristics such as dye affinity, color difference and color fastness to washing of these knitted fabric specimens were measured and discussed with different dyeing temperature and time for examining dyeing process performance of these moisture responded transformable knitted fabrics.