• 제목/요약/키워드: PCB Assembly Line

검색결과 26건 처리시간 0.028초

Real-time line control system for automated robotic assembly line for multi-PCB models

  • Park, Jong-Oh;Hyun, Kwang-Ik;Um, Doo-Gan;Kim, Byoung-Doo;Cho, Sung-Jong;Park, In-Gyu;Kim, Young-Sik
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국제학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.1915-1919
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    • 1991
  • The efficiency of automated assembly line is increased by realizing the automation of each assembly cell, monitoring the line information and developing the real-time line control system it. which production flow is controllable. In this paper, the several modules which are important factors when constructing automated real-time control system, such as, line control S/W module, real-time model change module, error handling module and line production management S/W module, are developed. For developing these important programming modules, real-time control and multi-tasking techniques are integrated. In this paper, operating method of real-time line control in PCB automated assembly line is proposed and for effective control of production line by using multi-tasking technique, proper operating method for relating real-time line control with multi-tasking is proposed by defining the levels of signals and tasks. CIM-Oriented modular programming method considering expandability and flexibility will be added for further research in the future.

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유연 PCB 자동삽입라인의 부하 평준화를 위한 작업흐름선택모델 (Job Route Selection Model for Line Balancing of Flexible PCB Auto-Insertion Line)

  • 함호상;김영휘;정연구
    • 대한산업공학회지
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    • 제20권4호
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    • pp.5-21
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    • 1994
  • We have described the optimal process route selection model for the PCB(printed circuit board) auto-insertion line. This PCB assembly line is known as a FFL(flexible flow line) which produces a range of products keeping the flow shop properties. Under FFL environments, we have emphasized the balancing of work-loads in order to maximize total productivity of PCB auto-insertion line. So we have developed a heuristic algorithm based on a work-order selection rule and min-max concept for the job route selection model.

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PCB 조립 공정의 작업 투입 순서 및 부품함 배치 문제에 관한 연구 (A Study on Job Sequence and Feeder Allocation Problem in PCB Assembly Line)

  • 유성열;이강배
    • 산업경영시스템학회지
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    • 제29권1호
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    • pp.63-71
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    • 2006
  • In this paper, we consider a planning problem arising from printed circuit board manufacturing industries. Given a set of several types of PCBs, component feeders and surface mounting machines in series in a PCB assembly line, the problem is to define the feeder allocation and job sequence with the objective of minimizing the total operation time of the line. We formulate the problem as a mathematical model. And, the problem is proven to be NP-hard, so a genetic algorithm is developed. Finally, we give test results to evaluate the performance of the genetic algorithm.

PCB 생산 자동화를 위한 시스템 구현 (System Implementation for the Automation of PCB Product)

  • 이승혁;한정수
    • 한국콘텐츠학회:학술대회논문집
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    • 한국콘텐츠학회 2005년도 추계 종합학술대회 논문집
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    • pp.393-397
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    • 2005
  • CAD로 설계한 데이터는 PCB 생산라인과의 데이터 호환을 이루지 못하기 때문에 본 논문은 PCB 생산 자동화를 위한 데이터 변환 시스템을 구현하였다. PCB 생산 자동화를 위한 PCB 부품 정보를 분석하고 IC 부품 정보를 DB로 구축한다. CAD 설계자의 Human error 검출 알고리즘을 개발하고, PCB 생산라인에 적합한 데이터로 변환하는 알고리즘을 개발하였다. 또한 성능 평가를 통하여 기존 시스템과 비교하였다.

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지게차용 동력전달장치의 조립라인 전용시험기 개발 (Development of the Assembly Line Tester of Power Transmission for Lift Truck)

  • 장경열;유우식
    • 산업공학
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    • 제23권1호
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    • pp.58-67
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    • 2010
  • The purpose of this paper is to present the development processes of the assembly line tester of power transmission for lift truck. Because power transmission is most important part of lift truck, all assembled powertrain parts must be inspected for operational defects, pressures and RPM. Developed assembly line tester is designed to take about 25 minutes for inspecting each assembled power transmission and located it at the end of assembled line. The assembly line no-load tester consists of three parts: (1) the driving hardware part; for installing and operating the transmission. (2) control PCB part; send data from sensors to a computer and control driving part, (3) operation software of no-load tester; for an automatic inspection or manual inspection, for database management and printing transcripts.

영상 클러스터링에 의한 인쇄회로기판의 부품검사영역 자동추출 (Automatic Extraction of Component Inspection Regions from Printed Circuit Board by Image Clustering)

  • 김준오;박태형
    • 전기학회논문지
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    • 제61권3호
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    • pp.472-478
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    • 2012
  • The inspection machine in PCB (printed circuit board) assembly line checks assembly errors by inspecting the images inside of the component inspection region. The component inspection region consists of region of component package and region of soldering. It is necessary to extract the regions automatically for auto-teaching system of the inspection machine. We propose an image segmentation method to extract the component inspection regions automatically from images of PCB. The acquired image is transformed to HSI color model, and then segmented by several regions by clustering method. We develop a modified K-means algorithm to increase the accuracy of extraction. The heuristics generating the initial clusters and merging the final clusters are newly proposed. The vertical and horizontal projection is also developed to distinguish the region of component package and region of soldering. The experimental results are presented to verify the usefulness of the proposed method.

Character Recognition Based on Adaptive Statistical Learning Algorithm

  • K.C. Koh;Park, H.J.;Kim, J.S.;K. Koh;H.S. Cho
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.109.2-109
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    • 2001
  • In the PCB assembly lines, as components become more complex and smaller, the conventional inspection method using traditional ICT and function test show their limitations in application. The automatic optical inspection(AOI) gradually becomes the alternative in the PCB assembly line. In Particular, the PCB inspection machines need more reliable and flexible object recognition algorithms for high inspection accuracy. The conventional AOI machines use the algorithmic approaches such as template matching, Fourier analysis, edge analysis, geometric feature recognition or optical character recognition (OCR), which mostly require much of teaching time and expertise of human operators. To solve this problem, in this paper, a statistical learning based part recognition method is proposed. The performance of the ...

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An Assignment-Balance-Optimization Algorithm for Minimizing Production Cycle Time of a Printed Circuit Board Assembly Line

  • Lee, Sang-Un
    • 한국컴퓨터정보학회논문지
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    • 제21권2호
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    • pp.97-103
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    • 2016
  • This paper deals with the cycle time minimization problem that determines the productivity in printed circuit board (PCB) with n components using the m placement machines. This is known as production cycle time determination problem (PCTDP). The polynomial time algorithm to be obtain the optimal solution has been unknown yet, therefore this hard problem classified by NP-complete. This paper gets the initial assignment result with the machine has minimum unit placement time per each component firstly. Then, the balancing process with reallocation from overhead machine to underhead machine. Finally, we perform the swap optimization and get the optimal solution of cycle time $T^*$ within O(mn) computational complexity. For experimental data, the proposed algorithm can be obtain the same result as integer programming+branch-and-bound (IP+B&B) and B&B.

표면실장기의 조립시간 최소화를 위한 진화 알고리즘 (An Evolutionary Algorithm for Minimizing the Assembly Time of surface Mounting Machines)

  • 이성한;이영대;이원식;이범희
    • 제어로봇시스템학회논문지
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    • 제6권8호
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    • pp.697-702
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    • 2000
  • The paper considers the problem of improving the productivity of surface mounting in the printed circuit board(PCB) assembly line. This problem is generally divided into two problems ; real assignment problem and pick-and -place sequencing problem which are known to have no polynomial time algorithms. In the last ten years algorithm designers have been trying to solve them separately. However they need to be solved jointly because they are highly interrelated. This paper proposes an evolutionary algorithm which can consider the two problems jointly and thus yield a better solution. In order to evaluate the proposed algorithm computer simulation is performed on real-life surface mounting machines. The proposed algorithm is expected to reduce the assembly time of surface mounting machines and thus improve the productivity.

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