• 제목/요약/키워드: PC-based manufacturing system

검색결과 74건 처리시간 0.026초

중소중견 제조기업을 위한 공정 및 품질데이터 통합형 분석 플랫폼 (Process and Quality Data Integrated Analysis Platform for Manufacturing SMEs)

  • 최혜민;안세환;이동형;조용주
    • 산업경영시스템학회지
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    • 제41권3호
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    • pp.176-185
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    • 2018
  • With the recent development of manufacturing technology and the diversification of consumer needs, not only the process and quality control of production have become more complicated but also the kinds of information that manufacturing facilities provide the user about process have been diversified. Therefore the importance of big data analysis also has been raised. However, most small and medium enterprises (SMEs) lack the systematic infrastructure of big data management and analysis. In particular, due to the nature of domestic manufacturing companies that rely on foreign manufacturers for most of their manufacturing facilities, the need for their own data analysis and manufacturing support applications is increasing and research has been conducted in Korea. This study proposes integrated analysis platform for process and quality analysis, considering manufacturing big data database (DB) and data characteristics. The platform is implemented in two versions, Web and C/S, to enhance accessibility which perform template based quality analysis and real-time monitoring. The user can upload data from their local PC or DB and run analysis by combining single analysis module in template in a way they want since the platform is not optimized for a particular manufacturing process. Also Java and R are used as the development language for ease of system supplementation. It is expected that the platform will be available at a low price and evolve the ability of quality analysis in SMEs.

힘 제어를 위한 로봇과 F/T 센서간의 인터페이스 소프트웨어 개발 (Development of Interface software between Robot and F/T Sensor system for Force Control)

  • 장완식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.48-53
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    • 1997
  • The objective of this paper is to present the development and application of interface software between robot and F/T sensor for force control. The interface software for among the robot controller, F/T sensor, and host PC is based on interrupt-driven method. To show the suitability of developed interface software, writing-task is performed in real time using F/T sensor that mounts on the wrist of the robot and Scara type 4-axis robot.

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수기정보 전자화 기술 기반의 농축산물 생산이력정보 수집 시스템 (A Production Traceability Information Gathering System based on Handwritten Data Digitalization Technology in Agro-livestock Products)

  • 손봉기
    • 한국산학기술학회논문지
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    • 제12권10호
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    • pp.4632-4641
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    • 2011
  • 이 논문에서는 농축산물 이력추적관리제의 성공적 도입 및 확대에 있어 중요한 기반요소인 생산이력정보를 효율적으로 수집할 수 있는 수기정보 전자화 기술 기반의 농축산물 생산이력정보 수집 시스템을 제안한다. 제안 시스템은 디지털펜으로 종이문서 형태의 관리대장 작성만으로 기록 대장과 동일한 디지털이미지를 생성하고, 필기체인식을 통해 기록 내용을 데이터베스화한다. 제안 시스템은 PC, PDA, 터치스크린 등의 정보 수집기기에 비해 이동성, 사용 편이성, 데이터 입력 속도 측면에서 뛰어나고, 열악한 농축산 작업 환경에서 사용하기 적합하기 때문에 전산능력과 시간적 여유가 없는 농가에서 효율적으로 양질의 생산이력정보를 수집할 수 있다. 수기정보 전자화 기술은 가공, 유통, 판매 단계의 종이문서 기반 정보취득 업무에 적용될 수 있으며, RFID/USN 기반 시스템과 연동하여 고도화된 이력추적관리 시스템 구축에 사용될 수 있다.

고속가공을 위한 2단계 모션 제어 루프와 선독 알고리즘의 구현 (The Implement of 2-Step Motion Control Loop and Look Ahead Algorithm for a High Speed Machining)

  • 이철수;이제필
    • 한국생산제조학회지
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    • 제9권6호
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    • pp.71-81
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    • 2000
  • This paper describers a look ahead algorithm of PC-NC(personal computer numerical control). The algorithm is based on acceleration/deceleration before interpolation which doesn\`t include a command error and determines a feedrate value at the end point of each block(or start point of each block). The algorithm is represented as following; 1) calculating two maximum arrival feedrates(F$_1$,F$_2$) by an acceleration value, a command feedrate, and the distance of a NC block, 2) getting a tangent feedrate (F$_3$) of the adjacent blocks, 3) choosing a minimum value among these three feedrates, and 4) setting the value to a feedrate of a start point of the next block(or a end point of the previous block). The proposed look ahead algorithm was implemented and tested by using a commercial TROS(real time operation system) on the MS-Windows NT 4.0 in a PC platform. For interfacing to a machine, a counter board, a DAC board and a DIO board were used. The result of the algorithm increased a machining precision and a machining speed in many short blocks.

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코깅토크 측정장치 직접구동용 영구자석 동기전동기의 정밀속도 제어 (Precise Speed Control of Direct Drive PMSM for the Cogging Torque Measurement System)

  • 박철훈;손영수;함상용;김병인;윤동원
    • 한국정밀공학회지
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    • 제26권5호
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    • pp.79-86
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    • 2009
  • Recently PMSM(Permanent magnet synchronous motor) are used for the various direct drive applications such as index table, telescope system and so on. Because the position/speed control performance of direct drive PMSM is directly affected by the torque ripple, there are lots of studies to reduce the cogging torque in the motor design stage. In order to verify the motor design, the reliable cogging torque measurement system is essentially required. The measured motor must be rotated in the constant speed under 1deg/sec so that the cogging torque profile is measured correctly. In this study, the cogging torque measurement system which uses the direct drive PMSM and the speed controller to rotate the measured motor in 0.1rpm(0.6deg/sec) has been developed. Simulink/xPC target was used for the controller and data acquisition system. Based on PI controller, DOB and AFC have been applied to eliminate the low frequency disturbances and the periodic speed ripple. The experimental results show the good performance of the speed regulation for the reference speed 0.1rpm and the reliable profile of the measured cogging torque by the developed speed controller.

사출성형 중 달무리 현상에 의한 불량에 대한 분석 (Analysis of defects caused by halo defects during injection molding)

  • 이순영;박은민;김도훈;김용철;양철승;진경민;김선경
    • Design & Manufacturing
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    • 제13권4호
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    • pp.57-62
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    • 2019
  • In this study, we investigated the halo surface defection of various phenomenon occurred during the injection molding process which is caused by the thinning of the product thickness and the importance of the appearance. Surface analysis was performed to observe the difference between the surface where defects appeared and the surface which did not appear. Based on these results, we analyzed the phenomenon of halo surface defects was caused by unstable flow of resin generated in injection molding and velocity change of flow front. Furthermore, we will conduct a clear analysis of halo surface defects through observations through optical microscopy and subsequent observations with atomic force microscope. It has been analyzed that halo in PP is due to the rheological difference between the crystalline and amorphous regions while that in PC/ABS is due to shear separation of PC and ABS.

마이크로 및 메조 가공을 위한 소형공작기계 개발 (Development of a miniaturized machine tool for machining a micro/meso scale structure)

  • 박성령;이재하;양승한
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1907-1910
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    • 2003
  • Miniaturized machine tool can be used to produce 3D features based on CNC and PC-NC technology in the micro/meso scale. Wide applications of CNC technology are developed and there are lots of know-hows in the cutting process and their CNC application. It helps micro/meso scale structure to machine components, which can be used directly for practical applications. In the present research, as the machine tool is miniaturized, the manufacturing machine tools costs less when compared to the equipment used in other micromachining technologies. Moreover, with advancement of micro tool technology, the cutting process can be used to produce micro/meso scale parts. In conclusion, the proposed system can reduce the cost by utilizing the current machining technology, and as a result, complex micro/meso parts can be produced efficiently with high productivity.

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CNC공작기계의 열변형 오차보정 (II) - 알고리즘 및 시스템 인터폐이스 중심 - (Algorithm of Thermal Error Compensation for the Line Center - System Interface -)

  • 이재종;최대봉;박현구;류길상
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.417-422
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    • 2002
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. In this study, the compensation device and temperature-based algorithm have been implemented on the machining center in order to compensate thermal error of machine tools under the real-time. The thermal errors are predicted using the neural network and multi-regression modeling methods. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

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클라우드컴퓨팅 기반의 NC포스트프로세서 구축을 위한 융합 연구 (Convergence Research for Implementing NC Postprocessor Based Cloud Computing)

  • 류갑상
    • 한국융합학회논문지
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    • 제7권1호
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    • pp.17-23
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    • 2016
  • 본 논문에서는 제조업체의 공장자동화 환경을 클라우드 컴퓨팅의 SaaS 구축기술을 활용하여 전용 NC포스트프로세서를 웹 환경에서 서비스 받을 수 있도록 융합기술을 적용한 사례를 기술하였다. 개발된 WPS시스템은 기존 소프트웨어 개발방법론인 SPLE을 보완한 SCoD 방법론을 활용하여 안정되고 지속적인 시스템 서비스를 제공하도록 구현하였다. WPS는 범용의 NC포스트프로세서를 사용자 인터페이스와 프로세서 엔진으로 분리하여 각각의 사용자 PC와 클라우드 팜에 설치하고, 이 두 모듈을 네트워크로 연결하는 구조로 설계하였다. WPS는 철판절단 및 금형생산 공정 등에 활용할 수 있도록 현업에서 기능상의 테스트를 완료하였고, 사용자의 편의성을 개선하고 과금을 위한 모듈을 추가하는 등의 보완 작업을 거쳐 상용 서비스를 진행 중에 있다.

사출금형구조의 자동분류코딩시스템의 개발 (An Automated Classification and Coding System for Structure of Injection Mold)

  • 조규갑;정영득;오수철;정현석
    • 한국정밀공학회지
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    • 제6권3호
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    • pp.60-67
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    • 1989
  • An automated classification and coding system for structure of injection mold is developed based on the statistical analysis and the critical evaluation of the results for the sample survey of 200 assembly drawings of injection mold. The proposed system is a mixed code system consisting of 15 digits and each digit consists of 10 numerical codes. An interactive computer program is developed by using TURBO PASCAL on IBM PC/AT compatible system. A case study is discussed to show the procedure and the function of the system. The results for applications of the system to real problems show that the system works well and is useful for design, manufacturing and management of injection mold.

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