• Title/Summary/Keyword: PC-based manufacturing system

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PC based Open Architecture Machine Controller for Intelligent Manufacturing system (지능생산시스템을 위한 PC 기반 개방형 머신제어기)

  • Park, Kyung-Su;Choi, Kyung-Hyun;Lee, Seok-Hee
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.884-889
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    • 2000
  • This paper describes the design and implementation of PCOAMC(PC-based Open Architecture Machine Controller) to be flexible and independent from the vendor-oriented hardware and software structure. This openness approach is able to enhance an intelligence and integration of a manufacturing system. The development methodology of PcOAMC is an Object-Oriented approach, and all modules in PcOAMC are modelled using UML(Unified Modelling Language) that provides an easy understanding and modification. In order to demonstrate an applicability of PcOAMC, a simple test has been executed by using the Client-Server system consisting of two PcOAMCS and bus monitoring system. The good results have been obtained, so that the developed controller is expected to be embedded into IMS(Intelligent Manufacturing System) as a basic unit.

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A PC-Based Open Robot Control System : PC-ORC (PC에 기반을 둔 개방형 로봇제어시스템 : PC-ORC)

  • 김점구;최경현;홍금식
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.5
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    • pp.415-425
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    • 2000
  • An open architecture manufacturing strategy intends to integrate manufacturing components on a single platform so that a particular component can be easily added and/or replaced. Therefore, the control scheme based upon the open architecture concept is hardware-independent. In this paper, a modular and object oriented approach for a PC-based open robot control system is investigated. A standard reference model for robot systems, which consists of three modules; hardware module, operating system module, and application software module, is first proposed. Then, a PC-based Open Robot Controller(PC-ORC), which can reconfigure robot control systems in various production environments, is developed. The PC-ORC is built upon the object-oriented method, and allows an easy implementation and modification of various modules. The PC-ORC consists of basic softwares, application objects, and additional hardware device on the PC Platform. The application objects are: sequencer, computation unit, servo control, ancillary equipment, external sensor control, and so on. In order to demonstrate the applicability of the PC-ORC, the proposed PC-ORC configuration is applied to an industrial SCARA robot system.

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FDM 3D Printing of Environmental Friendly and High Strength Bio-based PC Filaments for Baby Toys

  • Park, Seong Je;Lee, Ji Eun;Park, Jean Ho;Lyu, Min-Young;Park, Keun;Koo, Myung Sool;Jin, Sun Chul;Kim, Ki Yong;Son, Yong
    • Elastomers and Composites
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    • v.52 no.2
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    • pp.99-104
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    • 2017
  • Due to the depletion of fossil oil and the increasing oil price, bio-plastic is currently topical. Bio-based plastics are synthesized from plant resources, unlike conventional petroleum-based counterparts. Therefore, the former minimizes global warming and reduces carbon dioxide emission. Fossil polycarbonate (PC)has good mechanical and optical properties, but its synthesis requires bisphenol-A and phosgene gas, which are toxic to humans. To address these problems, the fused deposition 3D printing process (hereafter, FDM) is studied using environmentally-friendly and high-strength bio-based PC. A comparisonof the environmental impact and tensile strength of fossil PC versus bio-based PC is presented herein, demonstrating that bio-based PC is more environmentally-friendly with higher tensile strength than fossil PC. The advantages of bio-based PC are applied in the FDM process for the fabrication of environmentally-friendly baby toys.

A study of On-Machine Measurement for PC-NC system

  • Yoon, Gil-Sang;Kim, Gun-Hee;Cho, Myeong-Woo;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.60-68
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    • 2004
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because a workpiece is inspected at every machining process and the manufacturing system which includes inspection faculty is able to realize on-line process on CNC machining center. The proposed OMM system is composed of a few algorithms for determination of inspection parameters. It is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley's method, TSP (Traveling Salesperson Problem) algorithm. The inspection feature applied to this system is based on machining feature. This method is tested by simulation and experiment that are analyzed measuring data and geometry tolerance.

Development of OMM Module for PC-NC System (PC-NC 를 위한 기상측정 모듈 개발)

  • 윤길상;권양훈;정석우;조명우
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.144-152
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    • 2003
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because part is inspected each process. Inspection process planning is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley method, traveling salesperson problem. Inspection with contacted sensor improve quality as inspection feature is developed to based machining feature. This method is tested by simulation and experiment, then analyzed measuring data and geometry tolerance.

Process Control Using Fieldbus (필드버스를 이용한 공정제어)

  • 김영효;한헌수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.113-117
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    • 2003
  • In the industrial field nowadays the information that needs to be handled arc increasing and requires faster speed in contrast with PLC(Programmable Logic Controller) or DCS(Distributed Control System) based control systems these days. The work environment these days are mostly based on PC, so the control systems are wanted in PC. At Fieldbus used automated systems performing distributed process control by PC performs and combines into one system in order to maximize the increase of productivity, lower the expense, planning constructing and maintaining the reliance of automation. These latest automation systems unites process, makes distributed control process able, and can control and supervise at remote PC.

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PC 기반의 다이싱 공정 자동화 시스템 개발

  • 김형태;양해정;송창섭
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.47-57
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    • 2000
  • In this study, PC-based dicing machine and driving software were constructed for the purpose of automation of wafer cutting process. To automate the machine, hard automation including vision, loading, and software were considered in the development. Auto loading device and vision system were adopted for the increase of productivity, GUI software programmed for the expedient operation. The dicing machine is operated by the control algorithm and some parameters. It is verified that this kind of PC based automation has a great potential compared with the conventional dicing machine when applied to manufacturing some kinds of wafers as a test purpose.

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A study of serial communication load for PC-based equipment controllers (PC기반 장비 컨트롤러의 직렬통신 부하에 관한 연구)

  • 류광열;정무영
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.36-39
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    • 2000
  • 급변하는 소비자의 욕구를 만족시키고 이에 신속하게 대처하기 위해 Agile manufacturing 이나 Flexible manufacturing system에 관한 연구가 활발히 전개되어 왔다. 또한 최근에 급속한 컴퓨터 관련 하드웨어의 발달의 인해 시스템 내부에 사용되는 장비 제어를 PC based controller 로 바꾸려는 움직임이 일고있다. 이러한 PC based controller가 전용 컨트롤러의 모든 기능을 수행하기란 아직은 한계가 있으나 점차 그 사용이 보편화될 것이며, 더욱이 컴퓨터 하드웨어의 놀라운 기술 발전으로 인해 앞으로는 여러 대의 장비를 한 대의 컨트롤러로 제어할 수도 있을 것이다. 본 연구에서는 이러한 환경에 민첩하게 대응하기 위해서 우선 각 장비별로 컨트롤러와의 통신을 위한 message 를 종합하고 이를 체계적으로 분류하도록 하며, 이렇게 분류된 각 message 들이 PC 기반의 콘트롤러에 줄 수 있는 load 를 계산하는 방법을 제시한다. 본 연구를 통해 컨트롤로의 각 장비를 제어함에 있어서 걸리는 작업 부하를 수치적으로 계산해 냄으로써 앞으로 제어할 장비를 무리 없이 컨트롤하기 위한 최적의 컨트롤러를 구성하는데 도움이 될 것이다.

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A PC-Based System for Gear Pitch Analysis and Monitoring in Gear Manufacturing Process (기어피치분석 및 공정관측을 위한 PC기반시스템 구축)

  • 김성준;지용수
    • Journal of Korean Society for Quality Management
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    • v.30 no.3
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    • pp.111-119
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    • 2002
  • Gears are essential elements for mechanical power transmission. Geometric precision is the main factor for characterizing gear grade and qualify. Gear pitch is one of the crucial measurements, which is defined as a distance between two adjacent gear teeth. It is well-known that variability in gear pitches may causes wear-out and vibration noise. Therefore maintaining pitch errors at a low level plays a key role in assuring the gear quality to customers. This paper is concerned with a case study, which presents a computerized system for Inspecting pitch errors in a gear machining process. This system consists of a PC and window-based programs. Although the start and stop is manually accomplished, the process of measuring and analyzing pitch data is automatically conducted in this system. Our purpose lies in reducing inspection cost and time as well as Increasing test reliability. Its operation is briefly illustrated by example. Sometimes a strong autocorrelation is observed from pitch data. We also discuss a process monitoring scheme taking account of autocorrelations.

A Knowledge-Based Computer Aided Process Planning System (지식베이스를 사용한 자동공정계획 시스템의 개발)

  • Cho, Kyu-Kab;Oh, Soo-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.3
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    • pp.66-74
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    • 1990
  • This paper presents a knowledge-based computer aided process planning system that automatically selects machine tools, machining operations and cutting tools and determines sequences of the machining operations for prismatic parts in die manufacturing. In the proposed system, parts are described by manufacturing features and grouped into part families based on the functions. Each part is repressented by a part frame which consists of basic data and manufacturing features. Knowledge for manufacturing is acquired from the domain expert and represented by frames. A decision model for selection of machine tools, machining operations and cutting tools and for determining sequences of the machining operations are developed by employing the Mealy machine in finite automata with output. The decision procedure and the order of priority which inputs manufacturing features into the Mealy machine are represented by rule for each part family. Backward chaining is used for the proposed system. The proposed system is implemented by using TURBO-PROLOG on the IBM PC/AT. A case study for the slide core is presented to show the function of the proposed system.

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