• Title/Summary/Keyword: PC Resin

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Effects of mold temperature on the part dimension and surface quality of the injection molded cavity filter (금형온도가 Cavity Filter 성형품의 치수 및 외관품질에 미치는 영향에 관한 연구)

  • 김동학;김태완
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.3
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    • pp.164-167
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    • 2003
  • In this study, we developed the mold for the plastic cavity filter which is a kind of a wireless communication device. Since the cavity filter is made of aluminium, the cost of fabrication is high and the production rate is low. But we can produce plastic cavity filter part by injection molding process with the mold which was designed by our team. The dimension and surface quality of plastic cavity filter was investigated by varying the molding method (conventional and MmSH process) and two different types of resin(PC/ABS and ABS). In case of ABS part, the shrinkage of the inner partition walls was decreased when we adopted MmSH method. The weight of both ABS and PC/ABS parts increased and the surface roughness decreased with MmSH process.

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Preparation and Characteristics of PC and PMMA-Based Diffusers for LED Backlight Unit (PC 및 PMMA 수지를 이용한 LED 백라이트용 확산판의 제조 및 특성 연구)

  • Kim, Nam Yi;Kim, Hyo Jin;Kim, Dong Won;Jo, Jae Hyun;Kim, Seong Woo
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.1
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    • pp.21-27
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    • 2012
  • The optical diffuser for direct-lit LED backlight unit was prepared by using extrusion compounding followed by thermoforming process. Poly(methyl methacrylate) (PMMA) with superior optical characteristics and polycarbonate (PC) with good thermal property were used as base resins, and crosslinked polystyrene (PS) and PMMA beads as diffusing agents were incorporated into resin matrix to derive light scattering and diffusing action. In the compounded plate, the diffusing beads were observed to be dispersed uniformly and distinctly in the continuous phase. The inclusion of polymeric beads up to 3 wt% substantially enhanced the optical characteristics such as luminance, luminance uniformity, haze for the diffuser. Two different diffusers of PC and PMMA-based compound with various compositions were compared in terms of measured optical, thermal, and mechanical properties, which would be expected to be utilized for the industrial application of LED backlight unit.

Preparation of Waterborne Polyurethanes Containing Polycarbonate Component and Their Applications to the Impregnation Finishing for Artificial Leathers (폴리카보네이트 성분을 포함하는 수분산 폴리우레탄의 제조와 인공피혁 함침가공에의 응용)

  • Lee, Kyoung-Woo;Ko, Jae-Hoon;Shim, Jae-Yun;Kim, Young-Ho
    • Polymer(Korea)
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    • v.33 no.2
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    • pp.175-182
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    • 2009
  • Waterborne polyurethanes (WPUs) based on isophorone diisocyanate and mixed polyols of poly(tetramethylene glycol) (PTMG)/polycarbonate diol (PCD) were synthesized. The variation of mechanical and dyeing properties and alkali resistance of the WPU films were analyzed according to the polycarbonate (PC) content. The tensile strength of the films increased and the elongation at break decreased with the PC content in the WPU film. The incorporation of PC component in the WPU film did not affect the alkaline hydrolysis behavior. The synthesized WPU solutions were used as impregnating resins for the production of PET artificial leathers. The prepared WPU resins showed the good color fastness to washing, rubbing, and light of the artificial leather fabrics. The improvement of the properties became greater with the PC content in the WPU resin.

The Properties of Polymer Concrete Recycling Plastic Waste (폐플라스틱을 재활용한 폴리머 콘크리트 특성)

  • 조병완;문린곤;박승국;임상헌
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.441-444
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    • 2003
  • Polymer concrete has more useful than cement concrete in the strength and durability. So, it is widely utilizing as panel for wall, manhole for communication, foundation and underground connection box, etc. But polymer concrete is a defect that is disadvantageous in economical aspect because cost of resin is expensive. Polymer concrete (PC) using unsaturated polyester resins based on recycled polyethylene terephthalate(PET) plastic waste were used in our study for grasping its mechanical properties such as compressive strength, tensile strength, flexural strength and chemical resistance was tested by dealing with 20% HCl, 30% NaOH. As a result of it, compressive, tensile and flexural strength of PC indicated 752kgf/$\textrm{cm}^2$, 80kgf/$\textrm{cm}^2$ and 243kgf/$\textrm{cm}^2$ kind of satisfaction successively. Also, properties of chemical resistance are superior to those of cement concrete.

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Thermal Behavior of Nylon 6 and Bisphenol-A Polycarbonate Blends Compatibilized with an Epoxy Resin (에폭시 수지로 상용화된 Nylon 6와 비스페놀-A PC 블렌드의 열적거동)

  • Abdrhman, Mabrouk J.M.;Zhang, Liye;Zhou, Bing;Li, Hangquan
    • Polymer(Korea)
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    • v.32 no.6
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    • pp.523-528
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    • 2008
  • Diglycidyl ether of bisphenol-A (DGEBA) was selected as a compatibilizer in Nylon 6 and bisphenol-A polycarbonate (PC) blends. SEM revealed a much finer morphology in the presence of DGEBA. The thermal properties, such as glass transition, melting point, crystallization temperature and rate, of the blends were examined using DSC. Overall, the introduction of DGEBA caused a strong dependence of these thermal properties on the composition due to compatibilization.

Roll-to-roll process for large-area transfer of Ag nanowire electrode (은 나노 와이어 전극의 대면적 전사를 위한 롤 투 롤 공정)

  • Park, Yangkyu;Kim, Jae Pil;Kim, Wan Ho;Jung, Kang;Jeong, Ho-Jung
    • Journal of the Korean institute of surface engineering
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    • v.55 no.3
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    • pp.173-179
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    • 2022
  • This study presents a roll-to-roll process which is capable of Ag nanowire (AgNW) transfer from polyethylene terephthalate (PET) film to polycarbonate (PC) film. We developed a roll-to-roll machine that consists of two film suppliers, a coater of photo-curable resin, a film laminator, an ultraviolet (UV) exposure unit, and a film winder to facilitate large-area electrode transfer between different flexible substates. Using the process, optimal fabrication condition was investigated by parametric experiments in terms of the UV exposure time, number of thermal cycling, and exposure time of high temperature and humidity. A fabricated AgNW on PC film showed sheet resistance of 52 Ω/sq and optical transmittance of approximately 80 % over a range of visible light.

Setting Shrinkage, Thermal Expansion Coefficient and Compressive Strength of Recycled PET Polymer Concrete with Montmorillonite (몬모릴로라이트를 이용한 재활용 PET폴리머 콘크리트의 경화수축, 온도팽창계수, 압축강도)

  • Jo Byong-Wan;Tae Ghi-Ho;Lee Du-Wha
    • Journal of the Korea Concrete Institute
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    • v.16 no.2 s.80
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    • pp.205-212
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    • 2004
  • Recently, as concerns over environmental issues are raised more and more trend to use recycled waste for producing construction materials is also raised. Especially, a case of waste resin is considerably destroying the environment due to disposal way that most waste resin produced is disposed of landfill. This study is performed by polymer concrete with recycled PET resin in terms of obtaining safely clean construction resources and protection of environment. High setting shrinkage and sensitivity to heat are main disadvantages of Polymer Concrete (PC) despites of a lot merits. The aim of this study is to investigate basic properties such as setting shrinkage, length change and sensitivity to heat about PET recycled polymer concrete. The other is to check the possibility of use of Montmorillonite as one of a lot of additive without special coupling agent. As results of experiments, various properties of polymer concrete with recycled PET resin are similar with conventional PC except that polymerization time is longer. Montmorillonite was efficiently used to reduce setting shrinkage, length change and coenicient of thermal expansion related to heat with enhanced strength

The Evaluation of the Characteristics of Electromagnetic Waves on CFRTP for Multimedia Instrument Applications (Multimedia 기기에의 적용을 위한 CFRTP에 대한 전자파 특성의 평가)

  • ;Ri-ichi Murakami
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.8 no.3
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    • pp.254-263
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    • 1997
  • As the communication and electronic industry develops, it is important to study the electromagnetic shielding effectiveness (SE) of carbon fiber (CF) reinforced thermal plastics (CFRTP) against the electromagnetic (EM) radiation. In this paper the shielding effectiveness of CFRTP was measured experimentally in an electromagnetic shielding room. The resin ma- terials used were PC, PP, PEI, PMMA and PA. Experiments were carried out by using a copper box and a monopole antenna with a spectrum analyzer. From the experimental results it was found that CF was a good candidate as an electromagnetic shielding material. The sheilding effectiveness was found to be increased in the composite as the number of laminated layers of CF was increased. As the minor damage increased, the SE increased due to increasing of the plane density, transmitting thickness and reflected angle of the CF. Other characteristics of the SE depended on the material used for the resin matrix, distance of the antennas and the noise frequency band.

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A study on the runner system for filling balance in multi-cavity injection molds (다수 캐비티 사출금형에서의 균형 충전을 위한 러너 시스템 연구)

  • Jeon, Kang-Il;Noh, Seung-Kyu;Kim, Dong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.4
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    • pp.1581-1588
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    • 2011
  • In this study, flow characteristics in a multi-cavity injection molding process were investigated. One of main problems occurred in the multi-cavity molding is a flow imbalance among cavities since it affects physical properties and quality of products. Charge imbalance is caused by the uneven shear stress. Therefore, changes in viscosity affect the physical properties of resin and injection conditions differ in the filling imbalance phenomenon. Through, this study focus on experimental studies of flow imbalance for PC and PP resin occurring in a balanced delivery system. Experimental results were compared with CAE results. By experimental and CAE analysis, main cause for the flow imbalance is temperature distribution in cross section of runner. New runner system with a simple change of runner shape was suggested to avoid the flow imbalance. A series of simulation to confirm feasibility of Volume Runner's effects was conducted using injection molding CAE.

A STUDY ON THE SHEAR BOND STRENGTH OF LIGHT-CURED GLASS IONOMER CEMENT (광중합형 글래스아이오노머 시멘트의 전단결합강도에 대한 연구)

  • Kim, Hyun-Yang;Tae, Ki-Chul;Kook, Yoon-Ah;Kim, Sang-Cheol
    • The korean journal of orthodontics
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    • v.28 no.5 s.70
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    • pp.689-698
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    • 1998
  • The purpose of this study was to evaluate the shear bond strength of light cured glass ionomer cement to enamel surface which treated with $37\%$ phosphoric acid, $10\%$ polyacrylic acid, $1.23\%$ acidulated phosphate fluoride gel and no etching agent. To compare the shear bond strength of glass ionomer cement, light-cured composite resin and chemically-cured composite resin were empoloyed as controls. Eight experiments groups were composed. 10 specimens of each group were bonded by metal bracket by tested in universal testing machine for shear bond strength, in stereoscope for adhesive remnants index. The data were evaluated statistically by SPSS/PC+. The results were as follows. 1. Among the groups of $37\%$ phosphoric acid treated and dry and bonded with light cured glass ionomer, light cured composite resin, and chemically cured composite resin, the shear bond strength of glass ionomer group showed no significant difference to the others, but the shear bond strength of chemically cured resin showed statistically lower than that of light cured resin (p<0.05). 2. The shear bond strengths of glass ionomer cement to enamel treated group with $1.23\%$ acidulated phosphate fluoride gel and $10\%$ polyacrylic acid and $37\%$ phosphoric acid showed statistically higher than that of no etched enamel group(p<0.U). 3. In the groups of glass ionomer cement, the presence of moisture was not significantly effect to the shear bond strength (p<0.05). 4. After debonding, no etched enamel group showed less residual materials on the enamel surface than the group of enamel etched with $37\%$ Phosphoric acid.

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