• Title/Summary/Keyword: PC/ABS Blend

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A Study on Mechanical Properties of PBT/ABS Blends with Compatibilizers (PBT/ABS 블렌드의 상용화제에 따른 기계적 물성 연구)

  • Yun, Ki-Ho;Lee, Joong-Hee;Choi, Jae-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2165-2171
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    • 2002
  • Poly-butylene-terephalate(PBT) can be impact-modified by blending with ABS material. The effects of compatibilizers and ABS content on the mechanical properties of PBT/ABS blend were examined in this study. EPDM-g-GMA and polycarbonate(PC) were used as a compatibilizer. As the GMA content in EPDM-g-GMA increased, the tensile strength of PBT/ABS blend increased and the impact strength decreased. With increasing the EPDM-g-GMA content in PBT/ABS blend, the tensile strength and impact strength decreased. With PC compatibilizer, the particle size of ABS in PBT/ABS blend became smaller than that of the blend without compatibilizer and the particles were more evenly dispersed in matrix. The maximum impact strength of the PBT/ABS blend was observed in the range of 20~30% ABS content.

Study on the Morphology of the PC/ABS Blend by High Shear Rate Processing (PC/ABS 블렌드의 고속전단성형에 따른 모폴로지 변화에 관한 연구)

  • Lee, Dong Uk;Yong, Da Kyoung;Lee, Han Ki;Choi, Seok Jin;Yoo, Jae Jung;Lee, Hyung Il;Kim, Seon-Hong;Lee, Kee Yoon;Lee, Seung Goo
    • Korean Chemical Engineering Research
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    • v.52 no.3
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    • pp.382-387
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    • 2014
  • The PC/ABS blends were manufactured with high shear rate processing. Changes of the blend morphology were analyzed according to the screw speed and processing time. To find optimal conditions of the high shear rate processing of the PC/ABS blend, blend morphology and size of the dispersed phase, ABS, were observed with a SEM. Also, tensile properties of the PC/ABS blends were measured to investigate the effect of the high shear rate process with the screw speed of 500 rpm to 3000 rpm for processing times of 10s to 40s. Especially, to observe the dispersed phase of the PC/ABS blend clearly, fracture surfaces of the PC/ABS blend were etched with chromic acid solution. As screw speed and processing time increase, dispersed phase size of the PC/ABS blend decreases and mechanical properties of the blend decrease as well. Especially, at screw speed over than 1000 rpm of high shear rate processing, mechanical properties of the PC/ABS blends decrease drastically due to the degradation of the blend during the high shear rate processing. Consequently, the optimal condition of screw speed of the high shear processing of the PC/ABS blend is set at 1000rpm, in this study. Under optimal condition, the PC/ABS blend has relatively high mechanical properties with the relatively stable micro-structure having nanometer scale dispersed phase.

Rheological and mechanical properties of ABS/PC blends

  • Khan M.M.K.;Liang R.F.;Gupta R.K.;Agarwal S.
    • Korea-Australia Rheology Journal
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    • v.17 no.1
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    • pp.1-7
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    • 2005
  • Acrylonitrile-Butadiene-Styrene (ABS), polycarbonate (PC) and their alloys are an important class of engineering thermoplastics that are widely used for automotive industry, computer and equipment housings. For the process of recycling mixtures of ABS and PC, it is desirable to know how sensitive the blend properties are to changes in compositions. It was for this reason that blends of virgin ABS and virgin PC at five different compositions, namely, $15\%,\;30\%,\;50\%,\;70%$ and $85\%$ by weight of ABS were prepared and characterised by rheological and mechanical measurements. Rheological properties of these blends in steady, oscillatory and transient step shear and mechanical properties, namely, tensile strength, elongation-at-break and Izod impact strength are reported. The results show that PC behaves in a relatively Newtonian manner, but ABS exhibits significant shear thinning. The ABS-rich blends show a trend that is similar to that of ABS, while PC-rich blends, namely $0\%$ and $15\%$, exhibit a nearly Newtonian behaviour. However, at a fixed shear rate or frequency, the steady shear or the dynamic viscosity varied respectively in a non-mono-tonic manner with composition. Except for $15\%$ blend, the viscosities of other blends fall into a narrow band indicating a wide-operation window of varying blend ratio. The blends exhibited a lower viscosity than either of the two pure components. The other noticeable feature was that the blends at $70\%$ and $85\%$ ABS content had a higher G' than pure ABS, indicating an enhancement of elastic effect. The tensile yield strength of the blends followed the 'rule of mixtures' showing a decreasing value with the increase of ABS content in PC. However, the elongation-at-break and the impact strength did not appear to obey this 'rule of mixtures,' which suggests that morphology of the blends also plays a significant role in determining the properties. Indeed, scanning electron micrographs of the fracture surfaces of the different blends validate this hypothesis, and the $15\%$ blend is seen to have the most distinct morphology and correspondingly different behaviour and properties.

Effects of Compatibilizer and Graphene Oxide on the Impact Strength of PC/ABS Blend (PC/ABS의 충격강도에 미치는 상용화제와 그래핀 옥사이드의 영향)

  • Park, Ju Young;Lee, Bom Yi;Cha, Hye Jin;Kim, Youn Cheol
    • Applied Chemistry for Engineering
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    • v.26 no.2
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    • pp.173-177
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    • 2015
  • In this study, effects of both the grafted ABS-g-MAH and the added graphene oxide (GO) on the impact strength of polycarbonate (PC)/poly(acrylonitrile-butadiene-styrene) (ABS) blends were discussed. The PC/ABS blends and PC/ABS/GO composites were fabricated by using twin screw extruder with ABS-g-MAH as a compatibilizer. The ABS-g-MAH was prepared by melting extrusion of ABS and maleic anhydride (MAH) with DCP (dicumyl peroxide) as an initiator using twin screw extruder and the synthesis of ABS-g-MAH was confirmed by the presence of carbonyl group (C=O) peak at $1780cm^{-1}$ of FT-IR spectrum. According to the thermal, rheological, and impact properties of PC/ABS blends, 5 phr (parts per hundred resin) of compatibilizer was chosen as an optimum content for the PC/ABS/GO composites. It was observed that the thermal decomposition of ABS/PC/GO composites increased with GO contents, but there was no significant changes or a decrease in the impact strength. Also the composite fabricated by ABS/GO showed small increase in the impact strength. From the result of the dynamic rheometer to observe the processing properties, the complex viscosities of PC/ABS blend including the compatibilizer increased, but the complex viscosities of composites added GO were not changed.

Rheological, Mechanical and Morphological Properties of Poly(acrylonitrile-butadiene-styrene)/Polycarbonate Blends with ABS-g-MAH (ABS-g-MAH를 포함한 Poly(acrylonitrile-butadiene-styrene)과 Polycarbonate 고분자 블렌드의 유변학적, 기계적, 형태학적 물성)

  • Song, Ki-Heon;Hong, John-Hee;Sung, Yu-Taek;Kim, Youn-Hee;Han, Mi-Sun;Yoon, Ho-Gyu;Kim, Woo-Nyon
    • Polymer(Korea)
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    • v.31 no.4
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    • pp.283-288
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    • 2007
  • Polymer blends containing poly(acrylonitrile-butadiene-styrene) (ABS) and polycarbonate(PC) (70/30, wt%) with compatibilizer were prepared using twin screw extruder. Compatibilizers were prepared by reactive extrusion with the ABS, maleic anhydride(MAH) and dicumyl peroxide(DCP) using twin screw extruder In the ABS/PC (70/30) blends, tensile strength did not change significantly, but increased from 52.25 to 55.03 MPa when the ABS-g-MAH was added in the amount of 5 phr. From the results of rheological properties, storage modulus of the ABS/PC/ABS-g-MAH blends at low frequencies showed lager value than that of the ABS/PC(70/30) blend. From the results of the morphological properties of the ABS/PC(70/30) blend, it was observed that the drop size of the PC ranged from 1.2 to $1.5\;{\mu}m$ and did not change significantly with the addition of the ABS-g-MAH($1{\sim}10\;phr$). From the results of the storage modulus, complex viscosity, and tensile strength of the ABS/PC (70/30) blends, it is found that the ABS-g-MAH is an effective compatibilizer in the ABS/PC (70/30) blends when the ABS-g-MAH is added in the amount of 5 phr.

A Study on the Effect of Various Brominated Flame Retardants and the Compatibilities Between Polymer and Flame Retardants in PC/ABS Blend System (PC/ABS 블랜드의 난연화 및 상용성에 관한 연구)

  • 이영순;전종한
    • Journal of the Korean Society of Safety
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    • v.5 no.3
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    • pp.63-68
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    • 1990
  • The effects of various brominated flame retardants were investigated in PC/ABS blend system. The compatibilities between polymers and flame retardants were expected with the solubility parameter using group contribution theory. Tetrabromobisphenol A carbonate oligomer, among the flame retardants in this experiment, has been shown good miscibility for PC and ABS, respectively. But polydibromophenylene oxide and octabromodiphenyl oxide has immiscibility. The flame retardant PC/ABS blends containning tetrabromobisphenol A carbonate oligomer have been exhibited higher mechanical properties, tensile strengths and notch Izod impact strengths, at varlous content of flame retardants, than containning other flame retardants. It could be seen that the trends of mechanical properties for the flame retardant PC/ABS blends have a good concidence with the expectation of compatibility.

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A Study on the Mechanical Properties of PBT/ABS blends (PBT/ABS 블렌드의 물성에 관한 연구)

  • 이중희;윤기호;박민정
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.149-152
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    • 2001
  • Poly-butylene-terephalate(PBT) can be impact modified by blending with ABS material. The effects of the type of compatibilizer and ABS content on the mechanical properties of PBT/ABS blend were examined in this study. EVA-g-GMA and three type of polycarbonates were used as the compatibilizer. As the GMA content in EVA-g-GMA was increased, the tensile strength of PBT/ABS blend increased and the impact strength of it decreased. With increasing the EVA-g-GMA content in PBT/ABS blend, the tensile strength and impact strength decreased. With PC compatibilizer, the tensile strength of PBT/ABS blend decreased as the ABS content increased. However, the maximum impact strength was observed in 20~30% ABS content range.

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Thermal Decomposition and Mechanical Properties of Polycarbonate/ABS Blends Prepared by High Shear Rate Processing (고속전단에 의한 폴리카보네이트/ABS 블렌드의 열분해 및 기계적 특성 연구)

  • Yoo, Jae Jung;Yong, Da Kyoung;Lee, Han Ki;Kim, Dae Sik;Lee, Hyung Il;Kim, Sun Hong;Lee, Kee Yoon;Lee, Seung Goo
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.471-476
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    • 2014
  • Polycarbonate (PC) and acrylonitrile-butadiene-styrene (ABS) blends were prepared using a high shear extruder to investigate their thermal decomposition and mechanical properties with shear rate and shear time. In this experiment, high shear rate, from 1000 to 3000 rpm, in blending process was applied for 10 to 40 sec, respectively. At high shear rate over than 2000 rpm, the initial decomposition temperature was dropped significantly compared to a compounded sample because of thermal decomposition of the blend by high shear. Consequently, high shear processing gave an important effect on the mechanical and thermal properties of the PC/ABS blend. In particular, elongation of the blend decreased significantly with shear rate.

Recycling of PC/ABS Blend Used in Instrument Panel of Automotive (자동차 Instrument Panel에 사용된 PC/ABS계의 재활용)

  • Lee, Chang Hyung;Jung, In Kwon;Lee, Yong Moo;Oak, Sung Hyun;Choi, Hyeong Ki
    • Applied Chemistry for Engineering
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    • v.10 no.1
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    • pp.118-123
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    • 1999
  • The recycle of the polycarbonate(PC)/acrylonitrile-butadiene-styrene(ABS) separated from the instrument panel (In-Panel) of the automotive was investigated. The small amount of polyurethane(PU) foam contained in the separated PC/ABS decreased the mechanical properties of the recycled PC/ABS. However, it is found that the PU foam formed the dispered phase of small particles at high temperature ($260^{\circ}C$) under high shear of the twin extruder, whereas it formed the big particles at low extrusion temperature ($220^{\circ}C$). The mechanical properties of the recycled PC/ABS extruded at high temperature was better than those at low temperature, which enabled the recycled PC/ABS seperated from In-Panel to be applied to the radiator grille without the addition of the compatibilizers or virgin PC/ABS. This was ascribed to the smaller particle sizes of the PU foam formed at high extrusion temperature under high shear.

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The Effect of Injection Molding Temperature on the Morphology of Polycarbonate/ABS blends (Polycarbonate/ABS 블렌드에서 사출온도에 따른 모폴로지 변화에 관한 연구)

  • Son, Young-Gon
    • Elastomers and Composites
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    • v.39 no.4
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    • pp.324-329
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    • 2004
  • The phase morphology, degree of craze and impact property in Polycarbonate (PC)/Acrylonitrile-Butadiene- styrene (ABS) blend containing the phosphate based flame retardant were studied in terms of injection molding temperatures. As the injection molding temperature increases, significant amount of coalescences and crazes were observed and impact strength decreased. It was also observed that the addition of compatibilizer into the blends suppresses the coalescence and craze.