• 제목/요약/키워드: Overlap defect

검색결과 27건 처리시간 0.023초

화장품 용기의 유동 특성 및 사출금형 제작에 관한 연구 (A Study on manufacturing of Injection Mold and Delivery System Characteristics of Cosmic case)

  • 최재훈
    • 한국산학기술학회논문지
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    • 제14권12호
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    • pp.6047-6052
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    • 2013
  • 화장품제조업은 동일한 제품을 대량으로 생산하고 소비되는 구조로 금형을 통한 생산은 필연적이다. 화장품을 담는 용기는 소비자의 구매의사에도 영향을 주는 요소이며 완제품가격에서 차지하는 부분이 크기 때문에 경제성, 심미성과 기능성을 충족시키는 금형이 필요하다. 화장품 용기 중에 사각형태의 용기는 미성형 불량이 다른 형태의 제품보다 자주 발생하는 특징을 가진다. 기존에 사각형 형태의 화장품용기 제작공정은 2단 금형에 사이드게이트 구조로 금형을 제작하는데 이는 후가공과 게이트 흔적이 남는 단점이 있다. 본 연구에서 제안한 오버랩게이트는 후가공이 거의 없고 음각으로 게이트가 절단되는 특징이 있으며, 사이드게이트와 비교하여 Moldflow를 이용한 유동시스템을 시뮬레이션 하였다. 오버랩게이트가 유동성, 고화, 밀도, 에어트랩 등에서 유동성 향상과 불량률을 낮출 수 있는 결과를 확인하였으며, 해석결과를 기반으로 금형을 제작을 하고 사출성형 하였다. 본 연구를 통해 미성형 불량을 줄이고 심미성, 기능성 등의 특성을 가지는 화장품용기 제품의 대량생산 가능성을 검증하였다

실적 자료에 의한 공동주택 하자보수비용 예측모형 개발 방안 (Prediction Model Development of Defect Repair Cost for Apartment House according to Performance Data)

  • 김병옥;제영득;송호산;이상범
    • 한국건축시공학회지
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    • 제11권5호
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    • pp.459-467
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    • 2011
  • 공동주택 건설공사는 많은 기술자들이 참여하여 작성한 설계 도서를 토대로 다양한 공종이 연계되어 발생되며, 이로 인해 예기치 못한 설계상 실수나 자재 결함 및 공사 중의 잘못이 중첩되어 하자가 발생하게 된다. 건설업체는 준공된 건축물을 일정기간 동안 하자보수를 실시해야 하며, 이를 위해 하자보수비용을 효율적으로 예측하여 사업계획을 수립하게 된다. 하자발생은 정확한 예측이 어렵기 때문에 실적자료를 기반으로 예측하게 된다. 국내 공동주택의 경우 하자보수비용 관련 자료가 미흡하여 이를 예측하는 방안 등이 거의 없는 실정이다. 따라서 본 연구에서는 준공후 10년의 실적자료를 기반으로 공급유형 및 지역별 하자보수비용을 예측할 수 있는 모형을 개발하고자 한다.

Visual Inspection of Tube Internal

  • Choi, Young-Soo;Cho, Jai-Wan;Kim, Chang-Hoi;Seo, Yong-Chil;Kim, Seung-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.789-792
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    • 2003
  • Pipe inspection has a great importance to ensure safety for the nuclear power plant. In this paper, we designed visual inspection module for the tube internal, which diameter is 15${\sim}$20mm. And we made inspection module which consisted of CCD camera and light. And the relation between image and real world coordinate is established. Image processing is performed to calculate mapping parameter and analyze the size of defect. For the calculation of mapping parameter, experiment is performed using grid type test pattern. Acquired image is processed to extract image coordinate. Edge detection, thresholding, median filtering and morphology filtering is applied to extract grid pattern. Extracted image coordinate is used to calculate image to real world mapping. Lens distortion was considered and corrected to get exact data. Coordinate transformation data is provided for the users to recognize easily. Experiment was performed using grid type test pattern, we extracted lens distortion parameter and real coordinate of defect point. Radial distortion of lens was corrected but tangential distortion was not considered. As continuum to this study, the tangential distortion of lens is considered and improvement of analy zing technique for the tube internal be explored continuously.

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플랜트 승압펌프 재순환 배관 용접부의 용접비드에 의해 발생한 감육결함 분석 및 건전성 평가 (Analysis of Weld Beads for Wall Thinning Defects in the Weld Zone of the Boost Pump Recirculation Pipe for Power Plants and Evaluation of Their Integrity)

  • 남기우;안석환;도재윤
    • 한국해양공학회지
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    • 제24권4호
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    • pp.38-46
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    • 2010
  • The wall thinning phenomenon of pipes was simulated as metal loss due to erosion and corrosion. Such wall thinning defects in the pipes of power plants are a very important safety consideration. In this study, we analyzed wall thinning defects that occurred by weld bead of weld zone of boost pump recirculation pipe. From the results of the analysis of pipe failures, numerical analysis was performed by Fluent v6.3.26 using the standard k-$\varepsilon$ model of the weld bead shape, such as an elliptical or a spherical shape, on the inner wall of the pipe. Using the results obtained, we showed the overlap effect by cavitations corrosion and erosion-corrosion at the bottom of the wall-thinning defect.

자동차용 알루미늄도금 강판의 용접성(II) (도금조건이 레이저용접 품질에 미치는 영향) (Weldability of Aluminized Sheet Steels for Automobile Application(II) (Effect of Coating Conditions on Laser Weld Quality))

  • 김기철;차준호;이조영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.102-104
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    • 2003
  • Laser weldability of aluminized steels of 0.8mm thick has been investigated. Test materials were cut from the commercial steels that were produced at the Coating Mill of POCOS. Test coupons for welding were prepared by using a conventional shearing machine and no additional edge treatment was peformed. Nd:YAG laser welding system was mainly applied to make weld specimens. Test results revealed that almost no spattering was observed even though the welding was peformed with no overlap joint clearance. Bead quality of aluminized steel laser weld was smooth and stable. According to x-ray inspection results, it was proved that the laser welds of aluminized steels were metallurgically defect free.

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직류 및 교류스트레스 조건에서 발생된 Hot-Carrier가 PMOSFET의 누설전류에 미치는 영향 (Hot-Carrier Induced GIDL Characteristics of PMOSFETs under DC and Dynamic Stress)

  • 류동렬;이상돈;박종태;김봉렬
    • 전자공학회논문지A
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    • 제30A권12호
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    • pp.77-87
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    • 1993
  • PMOSFETs were studied on the effect of Hot-Carrier induced drain leakage current (Gate-Induced-Drain-Leakage). The result turned out that change in Vgl(drain voltage where 1pA/$\mu$m of drain leadage current flows) was largest in the Channel-Hot-Hole(CHH) injection condition and next was in dynamic stress and was smallest in electron trapping (Igmax) condition under various stress conditions. It was analyzed that if electron trapping occurrs in the overlap region of gate and drain(G/D), it reduces GIDL current due to increment of flat-band voltage(Vfb) and if CHH is injected, interface states(Nit) were generated and it increases GIDL current due to band-to-defect-tunneling(BTDT). Especially, under dynamic stress it was confirmed that increase in GIDL current will be high when electron injection was small and CHH injection was large. Therefore as applying to real circuit, low drain voltage GIDL(BTDT) was enhaced as large as CHH Region under various operating voltage, and it will affect the reliablity of the circuit.

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순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(IV) - 겹치기 용접 및 실물 열교환기로의 적용 - (A Study of Weldability for Pure Titanium by Nd:YAG Laser(IV) - Lap Welding and Application for Heat Exchanger -)

  • 김종도;곽명섭;이창제;길병래
    • Journal of Welding and Joining
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    • 제28권1호
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    • pp.66-71
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    • 2010
  • With large specific strength and outstanding corrosion resistance and erosion resistance in sea water, titanium and titanium alloy are widely used in heat exchanger production. In particular, pure titanium demonstrates outstanding molding performance and may be considered optimal for production of heat exchanger. Since titanium is very vulnerable to oxidation and embrittlement during welding, processes with less heat input are widely used, and laser welding is widely applied by considering production performance and shield etc in atmosphere. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through oxygen and nitrogen quantitative analysis and hardness measurement, and evaluated welding performance and mechanical properties of butt welding. This study evaluated field applicability of lap welding to heat exchange plate of LPG re-liquefaction device for ships through tensile stress test, hardness test and internal pressure test etc after deducing optimal weding condition and applying to actual heat exchange plate. In bead overlap area, the experiment produced sound welds with no porosity or defect by increasing and decreasing laser power, and tensile-shear test results indicated virtually the same tension and yield strength as base metal. As a result of measuring hardness at lateral cross section and bead overlap zone of actual heat exchanger welds, hardness difference within 20Hv was produced at base metal, HAZ and weldment, and as a result of pneumatic and hydraulic pressure test, no leakage occurred.

열간 자유단조 공정시 내부 공극 압착 거동에 관한 연구 (A study on Cavity Closure Behavior During Hot Open Die Forging Process)

  • 권용철;이정환;이승욱;정용수;김남수;이영선
    • 소성∙가공
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    • 제16권4호
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    • pp.293-298
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    • 2007
  • Recently, there is a need to produce a large forged part for the flight, shipping, some energies, and military industries, etc. Therefore, an open die forging technique of cast ingots is required to obtain higher quality of large size forged parts. Cogging process is one of the primary stages in many open die forging processes. In the cogging process prior to some open die forging processes, internal cavities have to be eliminated for defect-free. The present work is concerned with the elimination of the internal cavities in large ingots so as to obtain sound products. In this study, hot compression tests were carried out to obtain the flow stress of cast microstructure at different temperature and strain rates. The FEM analysis is performed to investigate the overlap defect of cast ingots during cogging stage. The measured flow stress data were used to simulate the cogging process of cast ingot using the practical material properties. Also the analysis of cavity closure is performed by using the $DEFORM^{TM}-3D$. The calculated results of cavity closure behavior are compared with the measured results before and after cogging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the cavity closure can be investigated by the comparison between practical experiment and numerical analysis.

Presentation of Progressive Familial Intrahepatic Cholestasis Type 3 Mimicking Wilson Disease: Molecular Genetic Diagnosis and Response to Treatment

  • Boga, Salih;Jain, Dhanpat;Schilsky, Michael L.
    • Pediatric Gastroenterology, Hepatology & Nutrition
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    • 제18권3호
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    • pp.202-208
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    • 2015
  • Progressive familial intrahepatic cholestasis type 3 (PFIC3) is an autosomal recessive disorder of cholestasis of hepatocellular origin, typically seen in infancy or childhood caused by a defect in the ABCB4 located on chromosome 7. Here we report on an older patient, aged 15, who presented with biochemical testing that led to an initial consideration of a diagnosis of Wilson disease (WD) resulting in a delayed diagnosis of PFIC3. Diagnosis of PFIC3 was later confirmed by molecular studies that identified novel mutations in the ABCB4 gene. Cholestasis due to PFIC3 can cause elevated hepatic copper and increased urine copper excretion that overlap with current diagnostic criteria for WD. Molecular diagnostics are very useful for establishing the diagnosis of PFIC3. Ursodeoxycholic acid ameliorates cholestasis in PFIC3, and may help mediate a reduction in hepatic copper content in response to treatment.

자동차 조향장치용 소???R의 온간단조 공정 설계를 위한 3차원 유한요소해석 (3D FEM Analysis of Warm Forging Process Design for Socket at Automotive Steering Unit)

  • 이영선;이정환;이준용;배명한
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.186-189
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    • 2001
  • In keeping with the needs of the times for energy and labor saving and simplifying production processes, interests has been growing in warm forging. Moreover, it is interested in increasing the material usage and production amounts. To improve the productivity and material usage, it is studied the process design of warm forging for socket. Until now, socket is manufactured by hot forging in hammer. The percentage of material usage is under $60\%$ in hammer forging. On the other han4 the percentage can be increased over $90\%$ in warm forging. To change the process from hot forging to warm forging, process designs must be performed. In this time, by using the FEM package, DEFORM-3D, we could get the shape of 1st process and minimum sealing pressure. They are very essential design data to decrease the trial and error. Practically, the overlap defect could be detected and eliminated with design modification of rib height and fillet radius. Moreover, forging load and minimum sealing pressure was defined by the 3D FEM analysis.

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