• Title/Summary/Keyword: Orthogonal arrays

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A Taguchi Approach to Parameter Setting in a Genetic Algorithm for General Job Shop Scheduling Problem

  • Sun, Ji Ung
    • Industrial Engineering and Management Systems
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    • v.6 no.2
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    • pp.119-124
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    • 2007
  • The most difficult and time-intensive issue in the successful implementation of genetic algorithms is to find good parameter setting, one of the most popular subjects of current research in genetic algorithms. In this study, we present a new efficient experimental design method for parameter optimization in a genetic algorithm for general job shop scheduling problem using the Taguchi method. Four genetic parameters including the population size, the crossover rate, the mutation rate, and the stopping condition are treated as design factors. For the performance characteristic, makespan is adopted. The number of jobs, the number of operations required to be processed in each job, and the number of machines are considered as noise factors in generating various job shop environments. A robust design experiment with inner and outer orthogonal arrays is conducted by computer simulation, and the optimal parameter setting is presented which consists of a combination of the level of each design factor. The validity of the optimal parameter setting is investigated by comparing its SN ratios with those obtained by an experiment with full factorial designs.

Supplementary analyses of economic X over bar chart model

  • Jeon, Tae-Bo
    • Korean Management Science Review
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    • v.12 no.1
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    • pp.111-124
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    • 1995
  • With the increasing interest of reducing process variation, statistical process control has served the pivotal tool in most industrial quality programs. In this study, system analyses have been performed associated with a cost incorporated version of a process control, a quadratic loss-based X over bar control chart model. Specifically, two issues, the capital/research investments for improvement of a system and the precision of a parameter estimation, have been addressed and discussed. Through the analysis of experimental results, we show that process variability is seen to be one of the most important sources of loss and quality improvement efforts should be directed to reduce this variability. We further derive the results that, even if the optimal designs may be sensitive, the model appears to be robust with regard to misspecification of parameters. The approach and discussion taken in this study provide a meaningful guide for proper process control. We conclude this study with providing general comments.

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Statistical Analysis of Main Factors With Affecting the Physical Properties of Rubber Compounds (고무조성물의 물리적 성질에 영향을 미치는 주요인자에 대한 통계학적 해석)

  • Lee, Seag;Park, Nam-Cook
    • Elastomers and Composites
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    • v.32 no.1
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    • pp.20-28
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    • 1997
  • This study have Investigated the effect of various factors related to the physical properties of vulcanizated rubber compounds. rubber type, carbon black type and carbon black loading were selected as main factors and evaluation were tested by tables of orthogonal arrays with 3 factors and 3 levels. rubber types have affected cure time, tensile strength, and $T_g$ as main factor and carbon black loading have affected viscosity, scorch time, maximum torque, hardness, 300% modulus, rebound, heat build-up, $0\;&\;60^{\circ}C$ tangent delta, PICO and CUT/CHIP loss as main factor but the effects of carbon black type have affected only bound rubber content.

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Simultaneous Optimization for Robust Design using Distance and Desirability Function

  • Kwon, Yong-Man
    • Communications for Statistical Applications and Methods
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    • v.8 no.3
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    • pp.685-696
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    • 2001
  • Robust design is an approach to reducing performance variation of response values in products and processes. In the Taguchl parameter design, the product-array approach using orthogonal arrays is mainly used. However, it often requires an excessive number of experiments. An alternative approach, which is called the combined-array approach, was suggested by Welch et. al. (1990) and studied by others. In these studies, only single response variable was considered. We propose how to simultaneously optimize multiple responses when there are correlations among responses, and when we use the combined-array approach to assign control and noise factors. An example is illustrated to show the difference between the Taguchi's product-array approach and the combined-array approach.

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Robust Design of Air Compressor-Driving Quadratic Linear Actuator in Fuel Cell BOP System using Taguchi Method

  • Kim, Jae-Hee;Kim, Jun-Hyung;Kim, Jin-Ho
    • Journal of Magnetics
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    • v.17 no.4
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    • pp.275-279
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    • 2012
  • The linear actuator has the inherent drawback of air gap variation because its linear motion is usually guided by the springs, which destabilizes the dynamic performance. In order to design the linear actuator to be insensitive to air gap, this paper describes the robust design of the air compressor driving linear actuator using Taguchi method. The orthogonal arrays are constructed with selected control factors and noise factor for minimum experiment. The control factors are thickness of inner magnet, height of upper yoke, thickness of outer magnet and thickness of lower yoke while noise factor is airgap. The finite element analysis using commercial electromagnetic analysis program "MAXWELL" are performed instead of experiment. ANOVA are performed to investigate the effects of design factors. In result, the optimal robust linear actuator which is insensitive to air gap variation is designed.

A Study on Multiple Response Optimization for Robust Design using Desirability Function

  • Kwon, Yong-Man;Chang, Duk-Joon;Hong, Yeon-Woong
    • 한국데이터정보과학회:학술대회논문집
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    • 2003.05a
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    • pp.65-75
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    • 2003
  • In the Taguchi parameter design, the product array approach using orthogonal arrays is mainly used. However, it often requires an excessive number of experiments. An alternative approach, which is called the combined array approach, was suggested by Welch et. al. (1990) and studied by others. In these studies, only single response variable was considered. We propose how to simultaneously optimize multiple responses when we use the combined array approach.

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Design of Injection Molding Process Factors Blower Fan using the Taguchi Method (다구찌법을 이용한 송풍팬 사출공정인자 설계)

  • Kim, Kyeong-Hwan;Choi, Jong-Yeun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.92-97
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    • 2012
  • Injection mold is a manufacturing process used to produce parts of complicated shape at a low cost. Many factors affect the quality of injection molded part during injection molding process. A study on the optimization of injection mold is progressed by using a simulation software like Moldflow. Filling, packing and cooling phases of injection molding processes are analyzed according to the mold design considering the shrinkage of molded part, the degree of filling rate and the wearing of a mold. Taguchi method is applied to analyze the significance of processing parameter and the dynamic characteristics according to the variation of processing parameters. From the results, the mold temperature and packing pressure influenced the shrinkage of injection molded part.

Numerical Study of Heighter for Prevention of Ballast-flying under High Speed Train (고속열차의 하부 자갈비산 방지용 하이터의 수치적 연구)

  • Kim Byeong-Yeol;Kwon Hyeok-Bin;Kim Jong-Yong;Kim Tae-Yoon;Lee Dong-Ho
    • 한국전산유체공학회:학술대회논문집
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    • 2005.04a
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    • pp.104-108
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    • 2005
  • The Korean high speed train runs at 300 km/h, ballast-flying phenomenon often happens by strong train-wind. It is important to consider the prevention of ballast-flying phenomenon, because the train under-body and fares or walker around a rail might be damaged. In this study, Numerical analysis of the flow field of under-body of train and study of heighter-effect were conducted to decrease the speed of under-body. The shape of under-body was simplified for convenience of meshing and analysis. According to results of Taguchi's design by orthogonal arrays, a height of tie is dominant in the flow field, so if the heighter is installed on tie, the speed of under-body might be decreased. The result of this study is useful to build a new high-speed-line.

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A Study on Optimal Design of Rocker Arm Shaft Using Improved Genetic Algorithm (개선된 유전자 알고리즘을 이용한 로커암 축의 최적설계에 관한 연구)

  • Lee Soo Jin;An Yong Su;Lee Dong Woo;Cho Seok Swoo;Joo Won Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.6 s.237
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    • pp.835-841
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    • 2005
  • This study proposes a new optimization algorithm which is combined with genetic algorithm and ANOM. This improved genetic algorithm is not only faster than the simple genetic algorithm, but also gives a more accurate solution. The optimizing ability and convergence rate of a new optimization algorithm is identified by using a evaluation function which have several local optimum and an optimum design of rocker arm shaft. The calculation results are compared with the simple genetic algorithm.

Design of a Steel Bar Breaking System in a Sled Test Facility (Sled Test용 Steel Bar Breaking System의 설계)

  • Cho, In-Yong;Lee, Hyung-Joo;Lee, Kwon-Hee;Park, Gyung-Jin
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.770-775
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    • 2001
  • Steel bar breaking system is a component of a sled test system for automobile crashworthiness. It is a recent idea for the sled test. In a sled test, a crash pulse is given as a input made from a real test. The steel bar breaking system is designed to generate a certain crash pulse. Orthogonal arrays from design of experiments (DOE) are employed. The factors of the array are panel thickness and the number of steel bars, and the levels are candidate values of them. A simulation is utilized for the crash analysis. A commercial system called LS/DYNA3D is adopted. A test system is designed based on the results.

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