• Title/Summary/Keyword: Orthogonal Turning

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Optimal Cutting Conditions of Surface Roughness for Inconel 718 Alloy in Turning Operation (선삭가공시의 인코넬 718합금의 표면거칠기 최적 절삭조건)

  • Park, Jong-Min;Choi, Won-Sik;Kwon, Soon-hong;Cha, Jinhoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.48-53
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    • 2009
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions are tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

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Surface roughness evaluation in turning by an orthogonal array method (직교배열법에 의한 선삭가공시 표면거칠기 평가)

  • 배병중;박태준;양승한;이영문;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.862-865
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    • 2000
  • The object of this paper is to evaluate the surface roughness using the experimental equation of surface roughness, which is developed in turning by an orthogonal array method. $L_9{3^4}$ orthogonal array method, one of fractional factorial design has been used to study effects of main cutting parameters such as cutting speed, feed rate and depth of cut, on the surface roughness. And the analysis of variance (ANOVA)-test has been used to check the significance of cutting parameters. Using the result of ANOVA-test, the experimental equation of surface roughness, which consists of only significant cutting parameter - feed rate, has been developed. The coefficient of determination of this equation is 0.962.

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Assessment of specific cutting energy characteristics during turning SM45C steel (SM45C의 선삭가공시 비절삭에너지 특성평가)

  • 이영문;양승한;최봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1012-1015
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    • 2001
  • The purpose of this paper is to evaluate the specific cutting energy characteristics during turning SM45C steel. Using the orthogonal array method the specific cutting energy has been predicted. And the significance of the equation is checked by ANOVA test. Predicted values of specific cutting energy are well concide with the measured ones. When the feed rate becaomes larger than 0.5mm/rev, predicted specific cutting energy increases.

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Chip breakability evaluation in turning by an orthogonal array method (직교배열법에 의한 선삭가공시 칩절단성 평가)

  • 배병중;박태준;양승한;이영문
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.279-284
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    • 2000
  • The object of this paper is to evaluate the chip breakability using the experimental equation of surface roughness, which is developed in turning by an orthogonal array method. L$\sub$9/(3$^4$) orthogonal array method, one of fractional factorial design has been used to study effects of main cutting parameters such as cutting speed, feed rate and depth of cut, on the surface roughness. The evaluation of chip breakability is used the chip breaking index(C$\sub$B/), non-dimensional parameter. And the analysis of variance (ANOYA)-test has been used to check the significance of cutting parameters. Using the result of ANOYA-test, the experimental equation of chip breakability, which consists of significant cutting parameters, has been developed. The coefficient of determination of this equation is 0.866.

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A Study of Cutting Factor Analysis and Reliability Evaluation of ASTM(F136-96) Material by Taguchi Method (다구치 방법에 의한 ASTM(F136-96)의 절삭인자 분석과 신뢰성 평가)

  • Jang, Sung-Minl;Yun, Yeo-Kwon
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.1-6
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    • 2008
  • Machine operator and quality are affected by chip during cutting process to product machine parts. This paper presents a study of the influence of cutting conditions on the surface roughness obtained by turning using Taguchi method for safety of turning operator. In the machining of titanium alloy, high cutting temperature and strong chemical affinity between the tool and the work material are generated because of its low thermal conductivity and chemical reactivity. Therefore titanium alloys are known as difficult-to materials. An orthogonal array, the signal-to-noise ratio, the analysis of variance are employed to investigate the cutting characteristics of implant material bars using tungsten carbide cutting tools of throwaway type. Also Experimental results by orthogonal array are compared with optimal condition to evaluate advanced reliability. Required simulations and experiments are performed, and the results are investigated.

Pridiction of chip breakability by an orthogonal array method (직교배열법에 의한 칩절단특성 예측)

  • 이영문;양승한;권오진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1008-1011
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    • 2001
  • The purpose of this paper is to evaluate the chip breakability during turning using the experimental equation, which is developed by an orthogonal array method. The chip breaking index(CB), non-dimensional parameter is used in the evaluation of chip breakability. The analysis of variance(ANOVA)-test has been used to check the significance of cutting parameters. And using the result of ANOVA-test, the experimental equation of chip breakability, which consists of significant cutting parameters, has been developed.

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A Study on Prediction of Cutting Temperature in Flank Face ar High Speed Steel (고속도강공구의 플랭크면 절삭온도 예측에 관한 연구)

  • 전태옥;배춘익
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.1
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    • pp.45-53
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    • 1995
  • Temperature distribution on flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junction imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on flank face of cutting tool with high speed steel. The analytical results show that the temperature on the top flank face of a tool is higher because of the difference of the friction velocity on each face of the tool.

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An Experimental Study on Steering Performance of Tracked Vehicle on Deep-sea Cohesive Soft Soil by DOE using Orthogonal Arrays (직교배열표 실험계획법에 의한 심해저 점착성 연약지반용 무한궤도차량의 선회성능에 대한 실험 연구)

  • Choi, Jong-Su;Hong, Sup;Kim, Hyung-Woo
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.37-42
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    • 2006
  • This paper is concerned with experimental investigation of steering performance of a tracked vehicle on extremely soft soil. A tracked vehicle model with principal dimensions of 0.9 m(L)x0.75 m(B)x0.4 m(H) and weight of 167 kg was constructed with a pair of driving chain links, driven by two AC-servo motors. The tracks were configured with detachable grousers with variable span. A deep seabed was simulated by means of a bentonite-water mixture in a soil bin of 6.0 m(L)x3.7 m(B)x0.7 m(H). The turning radii of vehicle and driving torques of motors were measured with respect to experiment variables: steering ratio, driving speed, grouser chevron angle, grouser span, and grouser height. L8 orthogonal table is adopted for DOE (Design of experiment). The effects of experiment variables on steering performance are evaluated.

Improvement of Surface Integrity in Hard Turning With Sensitivity Analysis of Cutting Parameter

  • Kong, Jeong-Heung;Park, Man-Jin;Kim, Jin-Hyun;Jang, Dong-Young;Han, Dong-Chul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.321-322
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    • 2002
  • This paper presents study of effects of cutting parameters such as cutting speed, feed rate and depth of cut on the surface roughness in hard turning. Taguchi Method and linear regression model of design parameters were utilized to identify the controlling process parameters that can monitor the surface roughness in the hard turning operation. In the process optimization, experimental planning was performed using the orthogonal array and concept of the signal-to-noise ratio. Cutting parameters such as speed, feed rate, and depth of cut were selected as process parameters and the ANOVA analysis showed that feed rate and cutting speed had more effect on the roughness variation that depth of cut.

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A Roundness Evaluation of Al-6061 Turning by Orthogonal Table and Multiple Linear Regression (직교배열에 의한 선삭과 회귀분석방법에 의한 Al-6061의 진원도 평가)

  • Jang, Sung-Min;Back, Si-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.1
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    • pp.45-50
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    • 2012
  • This paper on analysis of roundness error after boring turning of Al-6061 materials with CNC lathe. Experiment applying turning parameters is based on experimental design method. A design and analysis of experiments is conducted to study the effects of these parameters on the roundness error using the S/N ratio and analysis of ANOVA. Multiple linear regression analysis is applied to compare experimental with predicted data in consideration of roundness error. To fixation pressure and the opening which are a turning parameter, the cutting depth and feed speed respected the objective attainment of dissertation and to be applied the result they investigated.