• 한국정밀공학회지
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• 제18권5호
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• pp.130-136
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• 2001

Generally, a metal slitting saw is plain milling cutter with thickness less than 3/16 inch. This is used for cutting a workpiece that high dimensional accuracy and surface finish is necessary. A small thin milling cutter like a metal slitting saw is useful for machining a narrow groove. In this case, built up edge(BUE) is severe at each tooth and affects the surface integrity of the machined surface and tool wear. It is well known that tool geometry and cutting conditions are decisive factors to remove BUE. In this paper, we optimized the geometry of the milling cutter and selected cutting conditions to remove BUE by the experimental investigation. The experiment was planned with Taguchi method based on the orthogonal array of design factors such as coating, rake angle, number of tooth, cutting speed, feed rate. Response table was obtained from the number of built-up edge generated at tooth. The optimized tool geometry and cutting conditions could be determined through response table. In addition, the relative effect of factors was identified bh the analysis of variance (ANOVA). Finally, coating and cutting speed turned out important factors for BUE.

• 소성∙가공
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• 제16권4호
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• pp.254-259
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• 2007

Dent resistance is an important characteristic to avoid damage on automotive outer panels. From a practical point of view, dents can be caused in a number of ways. Considering doors as an example, denting can occur from stone impacts or from the careless opening of an adjacently parked vehicle door. Denting can occur where the door surface is smooth and may not have sufficient curvature to resist dent. These exterior body parts are designed to improve dent resistance using a combination of work hardening and bake hardening. In brief, dent is affected by the shape of the parts and the material properties such as yield strength, strain and thickness. In this work, forming of door outer panel is investigated by Taguchi method. Main parameters are yield strength, thickness, blank size, blank holding force and so on. For the given value of design parameters, forming analysis of the eighteen cases are carried out according to L18 orthogonal array. After comparing the performance by simple conversion of simulation results into dent resistance, the final suggestion of the forming parameters is verified for the optimal improvement of dent resistance.

• 한국자동차공학회논문집
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• 제17권1호
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• pp.176-181
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• 2009

The passenger airbag(PAB) designed for standard sized adults may induce unexpected results to children in out-of-position(OOP) postures. In this work, using MADYMO software, simulations of the OOP injury of children have been performed with respect to PAB design parameters and child dummy positions. The attention is focused on some details with respect to the injury of 3 and 6 year old children in two OOP postures. Among the various design parameters of the passenger airbag systems, four parameters are selected for the sensitivity analysis of the injury with the Taguchi method: bag folding pattern, vent hole size, position of the cover tear seam and the type of door tear seam. An optimal combination of the parameters is suggested.

• 한국통신학회논문지
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• 제36권4A호
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• pp.399-406
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• 2011

적응 빔 형성기 (adaptive beamformer)는 원하는 신호의 도래각 정보를 이용하여 간섭신호를 제거하면서 원하는 신호 방향으로 어레이 이득을 최대로 한다. 그러나 도래각 정보가 정확치 않다면, 원하는 신호도 감쇠되어 심각한 성능저하가 발생한다. 이러한 문제에 대처하기위해, 신호차단에 기초하여 적응 빔을 형성하는 Duvall 구조를 이용하여, 효과적으로 원하는 신호의 도래각 추정을 통해 에러에 강인한 적응 빔 형성방법을 제시하였다. 제시된 방법에서는 간섭신호공간을 추정하여 이에 직교하도록 간단한 계산을 통해 가중벡터를 구하며, 특히 센서의 수가 많을수록 기존 방식에 비해 계산량의 절감이 크다.

• 반도체디스플레이기술학회지
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• 제15권4호
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• pp.86-91
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• 2016

End milling is an important and common machining operation because of its versatility and capability to produce various profiles and curved surfaces. This paper presents an experimental study of the cutting force variations in the end milling of SM25C with HSS(high speed steel) and carbide tool. This paper involves a study of the Taguchi design application to optimize cutting force in a end milling operation. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. This study included feed rate, spindle speed and depth of cut as control factors, and the noise factors were different cutting tool in the same specification. An orthogonal array of $L_9(3^3)$ of ANOVA analyses were carried out to identify the significant factors affecting cutting force, and the optimal cutting combination was determined by seeking the best cutting force and signal-to-noise ratio. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.

• Journal of Welding and Joining
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• 제25권4호
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• pp.49-57
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• 2007

The optimization of the cladding parameters was studied to maximize the deposition efficiency in the laser cladding using a low power pulsed Nd:YAG laser. STS304 stainless steel plate and Co alloy powder were used as a substrate and powder for cladding, respectively. The six cladding parameters were selected through preliminary experiments and their effects on the deposition efficiency were analyzed statistically. Experiments were designed and carried out using the Taguchi experimental method using a L18 orthogonal array. It was found from the results of analysis of variance(ANOVA) that the powder feed position and powder feed angle had the most significant effects on the deposition efficiency, but the powder feed rate and laser focal position had nearly no effects. The deposition efficiency could be maximized at 0mm of the powder feed position and 50o of the powder feed angle in the experimental range. From this experimental analysis, a new laser cladding head with 20o of the powder feed angle was designed and manufactured. With a new laser cladding head, the highest deposition efficiency of 12.2% could be obtained.

• 대한기계학회논문집A
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• 제34권11호
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• pp.1765-1771
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• 2010

MEMS 소자의 공정에서 가공된 비아 홀 품질은 소자의 성능에 가장 중요한 요소의 하나이다. Nd:$YVO_4$ 레이저로 가공한 비아 홀에 대한 레이저 미세가공의 일반적인 특징을 설명하고 그것의 측정에 대한 효율적인 최적화 방법을 소개한다. 본 논문의 최적화 방법은 직교다항식, 분산분석과 반응표면최적화는 최적 레이저 공정변수를 결정하고 주요 영향을 이해하는데 사용된다. 유의한 레이저 공정변수를 확인하고 이의 비아 홀 품질에 관한 영향을 고찰하였다. 레이저 공정변수의 최적 수준을 가지는 확인 실험은 최적화 방법의 유효성을 설명하기 위해 수행하였다.

• 한국통신학회논문지
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• 제38A권12호
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• pp.1061-1068
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• 2013

본 논문에서는 ESPAR(Electronically Steerable Parasitic Array Radiator) 안테나를 이용한 $M{\times}M$ BS-MIMO(beam space multiple input multiple output) 시스템을 제안한다. 기존 MIMO 시스템은 전송 데이터 신호를 다수의 안테나에 맵핑시켜 전송하기 때문에 다수의 RF 체인이 필요한 문제점이 있다. 다수의 RF 체인은 하드웨어의 비용을 및 RF 회로의 전력 소모를 증가 시킨다. 또한, 휴대폰과 같이 공간적인 제약이 큰 모바일 장비에서 MIMO 시스템을 사용하기 어렵다. 이러한 문제를 해결하기 위해서 단일 RF 체인을 가지는 ESPAR 안테나를 사용하여 빔 공간에서 신호를 맵핑시키는 BS-MIMO 시스템이 제안되었다. 본 논문에서는 BS-MIMO 시스템 기법에 대해서 설명하고 이를 확장한 $M{\times}M$ BS-MIMO 전송 기법의 설계 및 성능을 분석한다. 컴퓨터 모의실험을 통한 성능 확인 결과 제안된 BS-MIMO 전송기법은 기존 MIMO 기법과 비교하여 거의 동일한 수신 BER 성능을 얻는다. 따라서 다수의 RF 체인을 가지는 기존 MIMO 시스템과 비교하여 BS-MIMO 시스템은 단일 RF 체인을 가지고 MIMO 전송이 가능하며, 이로 인해서 하드웨어 비용 및 RF 회로의 전력 소모를 획기적으로 줄일 것으로 예상된다.

• 한국정밀공학회지
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• 제24권3호
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• pp.84-90
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• 2007

As a result of vehicle maintenance of rocker arm shaft for 4-cylinder SOHC engine, failure stress analysis of rocker arm shaft is needed. Because more than 30% of vehicles investigated have been fractured. Failure stress analysis is classified into an naked eyes, microscope, striation and X-ray fractography etc. Failure stress analysis by using striation is already established technology as means for seeking cause of fracture. But, although it is well known that striation spacing corresponds to the crack growth rate da/dN, it is not possible to determine ${\sigma}_{max}\;and\;{\sigma}_{min}$ under service loading only from striation spacing. This is because the value of striation spacing is influenced not only by ${\Delta}K$ but also by the stress ratio R. In the present paper, we determine the stress ratio using orthogonal array and ANOVA, and propose a prediction method of failure stress which is combined with FEM and striation.

• Journal of Welding and Joining
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• 제35권1호
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• pp.74-78
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• 2017

In auto ancillary fabrication industry, GMAW is a very useful & important welding process and EN10025 S 235 Grade is common material used for manufacturing of two wheeler chassis. This research gives the detail influence of welding process parameters such as welding current, welding voltage, wire speed on the penetration in EN10025 S 235 Grade mild steel material. The experimentation of this research has been carried out by using three factors, three level Taguchi DOE method. To analyze & optimize the welding parameters & characteristics, analysis of variance, L9 orthogonal array & signal to noise ratio are used. Length of Penetration in addition to the depth of penetration is major concern in fillet welded joints, as the penetration decides the strength of the welded joint. After analysis of penetration in all 9 welded samples, optimize parameters readings verified & found probability value within 0.05.From this research it is come to know that welding current & welding voltage is major parameters which affects the penetration in welded joints.