• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.890-893
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• 2000

In this paper, the test of machinability according to the cutting positions when the ball end milling of hemispheric workpiece is carried out to find the optimum cutting position of free form surface die. Tool runout, cutting force. and chip form are measured. The results show that the optimum cutting condition to get the constant feed per tooth is the inclined angle of 40 degree of workpiece.

• 대한기계학회논문집
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• 제12권5호
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• pp.1043-1054
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• 1988

본 연구에서는 공구(bite)의 형상에서 상면경사각을 변화시켜 이에 따른 절삭 저항의 3분력을 측정하여 그 값에 대한 합력과 비절삭저항 그리고 거칠기 등 3값을 normalization 과정으로 energy method에 의하여 이들 SM20C 및 SM45C 재료를 구분하 여 각각의 절삭저항과 그 특성을 규명하고져 하였으며 아울러 재료별 최적조건을 찾고 자 한다.

• 오토저널
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• 제10권4호
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• pp.85-96
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• 1988

제품생산의 고정밀화 및 고품질화로 정밀 절삭가공에서 공구의 형사에 따라 많은 변수가 있으므로 공구의 상면 경사각을 변화시키면서 절삭저항, 비절삭저항, 거칠기 등을 energy mothod에 의하여 최적조건을 구한 결과(6-4) brass 에서는 경사각 20.deg., 25.deg.에서 Al alloy 에서는 0.deg., 20.deg.에서 가장 작게 나타났으며 거칠기는 (6-4)brass 에서는 경사각 20.deg. 에서 Al alloy에서는 15.deg.에서 가장 작게 나타났다.

• Journal of Biosystems Engineering
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• 제30권3호
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• pp.161-165
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• 2005

In this study, peeling test of the Altari radish on kimchi pre-processing system for mechanization was performed with the longitudinal plane peeling type with wider cutting blade than that of the peeled chip's. To determine the optimum cutter shape to match this plane peeling type, the peeling tests depending on variable cutting speed, rake angle and blade angle using the blade with thickness as 2 m and width as 50mm were performed, and the patterns of the peeled chips and peeling resistances were investigated. As the result of the tests, the rake angle of the blade with clean peeled surface of the Altari radish was over $45^{\circ}$, and the blade angle and rake angle with the minimum peeling resistance was $20^{\circ}\;and\;60^{\circ}$, respectively. The optimum peeling conditions were; the peeling speed 0.2m/s, blade angle $20^{\circ}$ and the rake angle $60^{\circ}$, and the peeling resistance of each blade was 15 N.

• Journal of Advanced Marine Engineering and Technology
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• 제25권1호
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• pp.171-181
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• 2001

Recently, the development of CNC machine tools seems to bring about progressional high speed, precision and automation in cutting processing, but is unlikely to avoid the generation of burr arising from plastic deformation, which may result in deterioration of improvement in the precision and productivty of products. In this study, Experiment has been carried out to prevent and decrease the grinding burr under various working conditions ; working speed, side cutting edge, back rake angle, disengage angel.

• Journal of Biosystems Engineering
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• 제29권5호
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• pp.451-456
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• 2004

To establish a Altari radish pre-processing system far kimchi, the leaves and root tail of the Altari radish cutting de-vices were developed. The cutting resistances depend on the edge angles, oblique angles and cutting speeds were measured and analyzed. The experiments were performed to reveal the optimal conditions that showed the minimum cutting resistances acting on the materials. As the results, the optimum conditions that acting on the leaves were at edge angle $25^{\circ}$, oblique angle $40^{\circ}$ and cutting speed 0.5 m/s, and those acting on the root tails were at edge angle $20^{\circ}$, oblique angle $30^{\circ}$ and cutting speed 0.5 m/s, respectively. Considered a safety conception, the oblique angle of the leaves cutting device was adjusted as $20^{\circ}$, and then the cutting efficiencies of the both devices at these conditions were showed perfect performances.

• Geomechanics and Engineering
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• 제13권6호
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• pp.977-995
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• 2017

It is well accepted that rock failure mechanism influence the cutting efficiency and determination of optimum cutting parameters. In this paper, an attempt was made to research the factors that affect the failure mechanism based on discrete element method (DEM). The influences of cutting depth, hydrostatic pressure, cutting velocity, back rake angle and joint set on failure mechanism in rock-cutting are researched by PFC2D. The results show that: the ductile failure occurs at shallow cutting depths, the brittle failure occurs as the depth of cut increases beyond a threshold value. The mean cutting forces have a linear related to the cutting depth if the cutting action is dominated by the ductile mode, however, the mean cutting forces are deviate from the linear relationship while the cutting action is dominated by the brittle mode. The failure mechanism changes from brittle mode with larger chips under atmospheric conditions, to ductile mode with crushed chips under hydrostatic conditions. As the cutting velocity increases, a grow number of micro-cracks are initiated around the cutter and the volume of the chipped fragmentation is decreasing correspondingly. The crack initiates and propagates parallel to the free surface with a smaller rake angle, but with the rake angle increases, the direction of crack initiation and propagation is changed to towards the intact rock. The existence of joint set have significant influence on crack initiation and propagation, it makes the crack prone to propagate along the joint.

• KSTLE International Journal
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• 제3권1호
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• pp.17-22
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• 2002

Roughing of tool steel in its hardened state represents a real challenge in the die and meld industry and process improvement depends on research of tool material, coating technique, and lubrication. However, roughing of hardened steels generates extreme heat and without coolant flooding, tool material cannot withstand the high temperature without choosing the right tools with proper coating. This research conducted milling tests using coated ball end mills to study effects of cutting conditions and geometric parameters of ball end mills on the machinability of hardened tool steel. KP4 steel and STD 11 heat treated steels were used in the dry cutting as the workpiece and TiAIN coated ball end mills with side relief angle of 12$^{\circ}$ was utilized in the cutting tests. Cutting forces, tool wear, and surface roughness were measured in the cutting tests. Results from the experiments showed that 85 m/min of cutting speed and 0.32 mm/rev of feed rate were optimum conditions for better surface finish during rough cutting and 0.26mm/rev with the same cutting speed are optimum conditions in the finish cutting.

• Journal of Welding and Joining
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• 제17권6호
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• pp.53-61
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• 1999

The use of thick plate in increasing in recent years due to the rapid expansion of chemical plants, nuclear plants, ships and other industrial plants. Welding is the most popular joining techniques employed in manufacturing industrial machineries and structures. Normally, Groove shapes are prepared according to appropriate rules and regulations such as KS, JIS, AWS, LR, DNV and etc. for various thicknesses of plate. However those groove angles tend to be too large. As a result of large groove angle, residual stress, deformation of material and strength reduction is obtained. Therefore, the reliability and safety of structures and machinery tend to be decreasing. Therefore, in this paper, theoretical as well as experimental study are carried out to find optimum groove shapes for T-welded joint of mild steel. The test specimen are made in same condition with simulation model. Welding residual stresses measurement by sectional cutting method. ⅰ) The mechanical difference for change the thickness of plate and groove angle are not appeared. ⅱ) In a mechanical point of view minimum preparation angle(40°) is more suitable than maximum groove angle(60℃). ⅲ) The measurement value and distribution of welding residual stresses are not effected largely by groove angle. It is mechanical restraint that mainly affect welding residual stresses distribution. In mechanical point of view minimum groove angle is more suitable than maximum groove angle. Therefore, it is appropriate to minimize the size of groove shape in strength and safety.

• 대한기계학회논문집A
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• 제29권2호
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• pp.333-340
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• 2005

Feedrate is one of the factors that have the significant effects on the productivity, qualify and tool life in the cutting mechanism as well as cutting velocity, depth of cut and width of cut. In this study, in order to realize the high-efficient machining, a new feedrate optimization method is proposed based on the concept that the optimum feedrate can be derived from the allowable cutting power since the cutting power can be predicted from the cutting parameters as feedrate, depth of cut, width of cut, chip thickness, engagement angle, rake angle, specific cutting force and so on. Tool paths are extracted from the original NC program via the reverse post-processing process and converted into the infinitesimal tool paths via the interpolation process. And the novel NC program is reconstructed by optimizing the feedrate of infinitesimal tool paths. Especially, the fast feedrate optimization is realized by using the Boolean operation based on the Goldfeather CSG rendering algorithm, and the simulation results reveal the availability of the proposed optimization method dramatically reducing the cutting time and/or the optimization time. As a result, the proposed optimization method will go far toward improving the productivity and qualify.