• 제목/요약/키워드: Optimum Tool Design

검색결과 282건 처리시간 0.027초

Analysis of High Vacuum System Based on the Applications of Vacuum Materials

  • Kim, Hyung-Taek
    • Transactions on Electrical and Electronic Materials
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    • 제14권6호
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    • pp.334-338
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    • 2013
  • In this study, the outgassing effects of selected vacuum materials on the vacuum characteristics were simulated by the $VacSim^{Multi}$ simulation tool. This investigation examined the feasibility of reliably simulating the outgassing characteristics of common vacuum chamber materials (aluminum, copper, stainless steel, nickel plated steel, Viton A). The optimum design factors for these vacuum systems were suggested based on the simulation results. The baking-out effects of the modeled systems and materials on the performance of the vacuum system were also analyzed. The simulation predicted that the overall outgassing effect was more significant in the turbomolecular pump system than in the diffusion pump system and that the utilization of a booster pump has a greater effect on the evacuation time than on the ultimate pressure.

불균질입자강화 복합재료의 최적설계를 위한 손상메커니즘 해석 (Analysis of Damage Mechanism for Optimum Design in Discontinuously-Reinforced Composites)

  • 조영태;조의일
    • 한국공작기계학회논문집
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    • 제13권4호
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    • pp.106-112
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    • 2004
  • In particle or short-fiber reinforced composites, cracking or debonding of the reinforcements cause a significant damage mode because the damaged reinforcements lose load carrying capacity. The average stress in the inhomogeneity represents its load carrying capacity, and the difference between the average stresses of the intact and broken inhomogeneities indicates the loss of load carrying capacity due to cracking damage. The composite in damage process contains intact and broken reinforcements in a matrix. An incremental constitutive relation of discontinuously-reinforced composites including the progressive cracking damage of the reinforcements have been developed based on the Eshelby's equivalent inclusion method and Mori-Tanaka's mean field concept. Influence of the cracking damage on the stress-strain response of the composites is demonstrated.

금형강(STD11)의 연삭가공조건 최적화를 위한 기초 연구 (Fundamental Study for Optimization of Grinding Condition Using STD11 Material)

  • 이영석;하만경;곽재섭;류인일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.903-906
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    • 1997
  • For the net shape manufacturing, grinding is a important process that influences directly the accuracy and the integrity of products. We studied and researched the grinding force, surface roughness, and grinding wheel durability, according to the change of a feed speed of the table and a depth of the cut step by step with experiment that it is used to WA wheel. Workpiece materials were used STDII. The purpose of this study proposes the basic data for design of the machine tool and for controlling the machining parameters to obtain optimum performance of plunge grinding system during operation.

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절삭가공시 집형성의 유한요소 해석에 관한 연구 (A Study on the Finite Element Analysis of Chip Formation in Machining)

  • 김남용;박종권;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.973-976
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    • 1997
  • Process behavior in metal cutting results from the chip formation process which is not easily observable and measurable during machining. By means of the finite element method chip formation in orthogonal metal cutting is modeled. The reciprocal interaction between mechanical and thermal loads is taken into consideration by involving the thermo-viscoplastic flow behavior of workpiece material. Local and temporal distributions of stress and temperature in the cutting zone are calculated depending on the cutting parameters. The calculated cutting forces and temperatures are compared with the experimental results obtarned from orthogonal cutting of steel AISl 4140. The model can be applied in process design for selection of appropriate tool-workpiece combination and optimum cutting conditions in term of mechanical and thermal loads.

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RP를 이용한 미세기어 하우징 성형에 관한 연구 (A Study on the Forming of Eine Gear Housing using Rapid Prototyping)

  • 김성욱;이기성;이승수;김민주;전언찬
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.441-447
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    • 2003
  • In the study, we described on the 3D solid model be made on the AutoCAD haved an effect on the deviation of form as RP manufactures the facetres. The STL file improved the deviation of form as the facetres value but the deviation of form have the difference a little as the RP system. In result, we ruled the correlation with the 3D solid model and the RP sample manufacturing, with manufacture RP sample according to facetres value in complex shape. And we developed the program which recombination the STL file that we make use of the AutoLISP.

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생애주기비용의 최소화에 의한 현수교의 목표안전수준 결정방법 (Decision Method on Target Safety Level in Suspension Bridges by Minimization of Life Cycle Cost)

  • 방명석
    • 한국안전학회지
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    • 제24권2호
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    • pp.62-68
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    • 2009
  • Life Cycle Cost(LCC) is adopted to decide the target of safety level in designing suspension bridges. The LCC are evaluated considering two types of uncertainty; aleatory and epistemic. The nine alternative designs of suspension bridge are simulated to decide the safety level which can minimize the LCC. The LCC is calculated through the probability of failure and safety index including the uncertainty. This method results in the useful tool deciding the optimum safety level with minimal LCC as the main design factor.

실험계획법과 뉴럴 네트워크를 이용한 밀링 버 형상 예측 (Prediction of Burr Types using the Taguchi Method and an Artificial Neural Network)

  • 이성환;김설빔;조용원
    • 한국공작기계학회논문집
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    • 제15권3호
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    • pp.45-52
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    • 2006
  • Burrs formed during face milling operations can be very difficult to characterize since there exist several parameters which have complex combined effects that affect the cutting process. Many researchers have attempted to predict burr characteristics including burr size and shape, using various experimental parameters such as cutting speed, feed rate, in-plane exit angle, and number of inserts. However, the results of these studies tend to be limited to a specific process parameter range and to certain materials. In this paper, the Taguchi method, a systematic optimization method for design and analysis of experiments, is introduced to acquire optimum cutting conditions for burr minimization. In addition, an in process monitoring scheme using an artificial neural network is presented for the prediction of burr types.

주축의 열변위를 고려한 초고속 스핀들의 베어링 위치 선정 (A Study on Select Bearing Position of High Speed Spindle Considering the Thermo Behavior)

  • 박수성;정원지
    • 한국생산제조학회지
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    • 제20권6호
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    • pp.767-772
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    • 2011
  • The thermal deformation of machine tool spindle influences the performance of the manufacturing systems for precision products. According to previous studies, major factors that will affect the stiffness of the spindle include spindle diameter, elasticity of the material, bearing stiffness and bearing span. It is difficult to change spindle diameter or elasticity of the material. but change of bearing position is easy in the given range compared to other factors. In this paper, we will find a solution to minimize thermal deformation through Change the span of the bearing.

유동성형을 이용한 중공형 부품 제조공정 개발 (Development of Flow Forming Process for Hollow Shaped Parts from Seamless Steel Tube)

  • 권용남;김상우;김봉준;박은수;차달준
    • 소성∙가공
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    • 제20권8호
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    • pp.611-618
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    • 2011
  • Flow forming is an incremental forming process in which rollers are used to form cylindrical parts with repeated turning of both roller and starting material. Both sheet and tube can be used as the starting material. The process is highly useful for producing hollow shaped parts from a tube, with the benefit of the average strain in the final shape being significantly lower than that from a sheet material. In the present study, the flow forming process was studied and optimized for producing a hollow shaped part from seamless steel tube by both experiment and numerical analysis. Upon considering the difficulty of forming seamless steel sheet, the thickness reduction was distributed over several tool paths. In the end, an optimum process condition was attained, and the experiment verified the simulation results.

버의 최소화를 위한 실험조건 최적화 (Optimization of Experimental Parameters for Burr Minimization)

  • 이상헌;이성환
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.225-229
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    • 2000
  • Burrs formed during face milling operations are very hard to characterize like other machining burrs because there are many parameters which affect the cutting process. Many researchers have tried to predict burr characteristics including burr size and shapes with various experimental conditions such as cutting speed, feed rate, in-plane exit angle, number of inserts, etc., but it still remains as a challenging problem for the complicated combination effects between the parameters. In this paper, Taguchi method, which is a systematic optimization application of design and analysis of experiments, is introduced to acquire optimum cutting parameters for burr minimization. Optimized experimental conditions are provided to show the effectiveness of this approach.

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