• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2000년도 추계학술대회 논문집
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• pp.228-230
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• 2000

The multiforming progressive die are multiple operations performed by means of a die having above two stages, jon the each of stages performs a different operation as the sheet metal passes through the die hole. In the field of design and making tool for press working, the progressive die for sheet metal (SPC, thickness :2mm) is a specific division. In order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory an practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multiforming progressive die as a U-bending working of multi-stage and performed try out. out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the par 1 of this study we treated die design mostly.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2000년도 추계학술대회 논문집
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• pp.109-113
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• 2000

The piercing and blanking of thin sheet metal working with a pilot punch guide is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working by piloting for accurate guide of actual sheet metal strip. Part 1 of this study reveals with production part and strip process layout for the die design.

• 한국전산유체공학회지
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• 제21권3호
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• pp.39-47
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• 2016

We conducted a multi-stage optimization to secure the desired performance of a centrifugal fan for home appliance in an early stage of product development. In optimization, the static pressure at the outlet of the fan is chosen as an objective function that is to be maximized, providing the required flow rate at the operating point of the fan. The optimization procedure begins with parameters for an initial baseline fan design. The baseline design is optimized by using a commercial optimization package. Accordingly, the corresponding blade models with a set of geometrical parameters are generated. Flow through a fan is simulated by solving the Reynolds-averaged Navier-Stokes equations. A multi-stage optimization scheme is employed to determine the family of optimum values for the parameters, leading to the pressure increase at the outlet of the fan. To validate the numerically obtained optimal design parameters, we fabricated the three types of fans using rapid prototyping and assessed the performance using a fan tester. Experimental results show that the design parameters at each stage satisfy the goal of optimization. The multi-stage optimization process turned out to be a useful tool in the development of a centrifugal fan.

• 한국공작기계학회논문집
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• 제17권3호
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• pp.78-85
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• 2008

Roll forming process is one of the most widely used processes in the world for forming metals. It can manufacture goods of the uniform cross section throughout the continuous processing. However, process analysis is very difficult because of the inherent complexity. Therefore, time is consuming and much money are needed for manufacturing goods. In order to overcome this difficulty, a new computational method based on the rigid-plastic finite element method is developed for the analysis of roll forming process. In this paper, the design of roll forming process and the simulation are performed to manufacture the upper member at under rail composed of three members. The cold rolled carbon steel sheet(SCP-1) is used in this simulation, and a flow stress equation is set up by conducting the tensile test. The upper member is designed using two types of design for a excellent design. Each types are simulated and compared with the strain distribution using SHAPE-RF software. In addition, the numerical magnitude of bow and camber which are the buckling phenomenon is estimated.

• 전력전자학회논문지
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• 제16권2호
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• pp.137-144
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• 2011

자기공명을 이용한 무선 전력 전송 시스템의 등가회로 모델이 제시되었고, 이를 통한 설계기법이 제안되었다. 두개의 코일로 구성된 간단한 트랜스포머의 등가회로를 확장하는 방법으로 본 시스템의 노드 방정식을 세웠고, 이로부터 효율을 높이기 위한 최적의 코일간 거리를 해석하였다. 손실이 있는 경우의 주파수 특성을 계산하기 위해, 상용 설계 시뮬레이터에 등가회로 모델을 심었다. 실제 시스템의 모델 파라미터를 추출하여 시뮬레이션 결과와 측정결과를 비교하였다. 이 해석으로부터, 자기공명 방식의 무선 전력 전송 시스템이 수 미터의 거리까지 높은 효율을 보일 수 있음을 알 수 있었고, 이때 임피던스 정합이 매우 중요하다는 것을 알 수 있었다. 개발된 모델을 통해 공진 코일이 더 많이 있는 경우와 같은, 유사한 시스템의 특성을 예측할 수 있다.

• 한국전산구조공학회논문집
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• 제19권1호
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• pp.27-37
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• 2006

모사풀림(SA)의 특징적인 Metropolis 규준을 단순 유전자 알고리즘(SGA)의 재생산 연산과정에 도입함으로써 Metropolis 유전자 알고리즘(MGA)이 개발되고, 구조 설계 최적화에 응용되었다. 이러한 결합을 통하여 MGA는 개체의 다양성을 유지하며, 초기 세대에서 나타날 수 있는 유용한 유전자 정보가 보존될 수 있다. 따라서 이 연구에서 제안된 MGA는, 국부적 최적해로 조기 수렴하게 되는 SGA의 단점과 정밀한 전역적 최적해를 찾기 위해 수없이 많은 계산을 해야 하는 SA의 단점을 극복하게 되었다 수치예를 통하여 MGA의 성능과 적용성을 재래의 알고리즘들과 비교하고 평가하였다. 특히 MGA의 성능 신뢰성과 강건성을 평가하는 데는 집단 크기와 최대 반복세대수의 효과를 인용하였다. 이론적 고찰과 수치예의 결과로부터, 이 연구에서 개발된 MGA가 효율성과 신뢰성을 갖춘 구조 설계 최적화의 도구로서 평가되었다.

• 소성∙가공
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• 제19권3호
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• pp.167-172
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• 2010

Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. However, it is difficult to apply to the forming of micro scale or sub-micro scale pattern. In this study, the roll forming processing for the micro scale is designed and analyzed. The forming of micro pattern for small electric device such as LCD panel by incremental roll forming process is analyzed. Firstly, the optimum analysis conditions are found by several analyses. And then, formability is analyzed for various protrusion shapes at various forming temperatures. The formability is evaluated in terms of filling ratio and damage value. The filling ratio is defined from the tool geometry and critical damage is determined from the analysis of uniaxial tensile test. Finally, optimum forming conditions that guarantee the successful forming are found.

• 한국해양공학회지
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• 제17권6호
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• pp.38-46
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• 2003

Aim of this article is to propose Micro-Genetic Simulated Annealing (${\mu}GSA$) as a hybrid metaheuristics approach to find the global optimum of nonlinear optimisation problems. This approach combines the features of modern metaheuristics such as micro-genetic algorithm (${\mu}GAs$) and simulated annealing (SA) with the general robustness of parallel exploration and asymptotic convergence, respectively. Therefore, ${\mu}GSA$ approach can help in avoiding the premature convergence and can search for better global solution, because of its wide spread applicability, global perspective and inherent parallelism. For the superior performance of the ${\mu}GSA$, the five well-know benchmark test functions that were tested and compared with the two global optimisation approaches: scatter search (SS) and hybrid scatter genetic tabu (HSGT) approach. A practical application to structural sandwich panel is also examined by optimism the weight function. From the simulation results, it has been concluded that the proposed ${\mu}GSA$ approach is an effective optimisation tool for soloing continuous nonlinear global optimisation problems in suitable computational time frame.

• 한국공작기계학회논문집
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• 제15권4호
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• pp.83-91
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• 2006

At present, industry and researchers are looking for ways to reduce the use of lubricants because of ecological and economical reasons. Therefore, metal cutting is to move toward dry cutting or semi-dry cutting. One of the technologies is known as MQL(Minimum Quantity Lubrication) machining. This research presents an investigation into MQL machining with the objective of deriving the optimum cutting conditions for the turning process of SM4SC. To reach these goals several finish turning experiments were carried out, varying cutting speed, feed rate, oil quantity and so on, with MQL and flood coolant. The surface roughness and cutting force results of tests were measured and the effects of cutting conditions were analyzed by the method of Analysis of Variance(ANOVA). From the experimental results and ANOVA, this research proposed optimal cutting conditions to improve the machinability in MQL turning process.

• 실천공학교육논문지
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• 제8권2호
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• pp.121-128
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• 2016

사출 성형 공정에서 외관 품질 문제는 대부분의 성형품에서 발생한다. 금형의 열역학적 설계 중의 하나는 어떠한 위치에서 캐비티 표면 온도가 되도록 균일하게 상승하는 것으로 수행된다. 실험적인 평가를 바탕으로 최적의 사출 성형 조건에서 성형품의 미려한 외관 품질을 위해서 캐비티 벽 온도와 다듬질 가공된 캐비티 표면이 성형품의 외관 문제를 피할 수 있는 가장 중요한 요소이다. 또한 잘못된 게이트 형식과 위치 선택은 성형품의 품질에 상당한 영향이 있어서, 각 캐비티로 부터 올바른 러너 밸런스를 유지하는 것은 매우 중요하다. 실질적으로 생산 현장에서 이행될 수 있는 사출 성형 품질을 위한 최적의 금형 설계와 실무 금형 기술 능력 향상을 위해서 현장 교육을 위한 실무적인 금형기술 과정의 교육훈련 모델을 제시하였다.