• Title/Summary/Keyword: Optimum Laser Power

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Laser Weldability and Formability of Hot Rolled Steels for Hydroforming Applications (하이드로포밍용 열연 강재의 레이저 용접성 및 성형 특성)

  • Lee Won-Beam;Lee Jong-Bong
    • Journal of Welding and Joining
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    • v.22 no.6
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    • pp.19-24
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    • 2004
  • The laser welding and its analysis of thin-sheet carbon steels were carried out with high power $CO_{2}$ laser. The main factor of weld quality of laser welding is gap and edge quality. This work was preformed to focus on the gap tolerance problem during laser welding. First, bead on plate welding of thin sheet was examined to investigate the effect of laser welding variables, and to obtain optimum welding condition. Butt welding was also carried out to show the effect of gap on the laser weldability of thin sheet. In order to investigate the effect of gap on formability of welded thin sheet, LDH test was caried out. At high welding speed, the partial penetration was obtained by low heat input. Otherwise, porosity was formed in the bead at low weld speed because of too much heat input. The optimum welding condition of welding was derived from bead width, penetration and hardness property. The maximum gap tolerance on laser welding was observed to be about 0.2mm. This gap size has good relationship with beam size of laser spot(about 0.3mm). The formability of welded sheet was about $80{\%}$ value of base metal and the gap size has not affected on the formability, although weld quality is dependent on the gap size.

Establishing Best Power Transmission Path using Receiver Based on the Received Signal Strength

  • Eom, Jeongsook;Son, Heedong;Park, Yongwan
    • Journal of Internet Computing and Services
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    • v.18 no.6
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    • pp.15-23
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    • 2017
  • Wireless power transmission (WPT) for wireless charging is currently attracting much attention as a promising approach to miniaturize batteries and increase the maximum total range of an electric vehicle. The main advantage of the laser power beam (LPB) approach is its high power transmission efficiency (PTE) over long distance. In this paper, we present the design of a laser power beam based WPT system, which has a best WPT channel selection technique at the receiver end when multiple power transmitters and single power receiver are operated simultaneously. The transmitters send their transmission channel information via optically modulated laser pulses. The receiver uses the received signal strength indicator and digitized data to choose an optimum power transmission path. We modeled a vertical multi-junction photovoltaic cell array, and conducted an experiment and simulation to test the feasibility of this system. From the experimental result, the standard deviation between the mathematical model and the measured values of normalized energy distribution is 0.0052. The error between the mathematical model and measured values are acceptable, thus the validity of the model is verified.

Laser Diode Output Stabilization by Optical feedback (Optical Feedback 방식에 의한 Laser Diode의 출력 안정화)

  • Jeong, Ui-Jin;Lee, Seong-Eun;Gang, Min-Ho
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.17 no.6
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    • pp.72-77
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    • 1980
  • We analyze several problems concerning the operation of the optical feedback prebias control scheme in the loser diode optical transmitter and present a LD simulation circuit as a way of adjusting the component's optimum value without using the Laser - triode. 1.5% light power decrease was observed between the temperature range of $0^{\circ}C$ and 36$^{\circ}C$ in which the total light power of LD was used for feedback loop and fairly good operation was demonstrated when a star coupler was employed as a beamsplitter by which approximately 1% portion of the light power was feedbacked.

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Welding behavior between Zn-coated steel plate and free cutting carbon steel rod by Nd:YAG laser beam (Nd:YAG 레이저빔을 이용한 아연도금강판(SECC)과 쾌삭강봉(SUM24L)의 용접에 관한 연구)

  • 노영태;김병철;김도훈;윤갑식
    • Laser Solutions
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    • v.4 no.3
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    • pp.30-39
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    • 2001
  • This work was tamed out to apply a laser welding technique in joining between a Zn coated low carbon steel plate(SECC) and a free cutting carbon steel shaft(SUM24L) with or without W coating. Experiments were carried out and analysed by applying the FD(factorial design)method to obtain the optimum Laser welding condition. Optical microscopy, SEM, TEM and XRD analyses were performed in order to observe the microstructures in the fusion zone and the HAZ. Mechanical properties of the welded specimens were examined by microhardness test, tensile test and twist test. There was no flawed Zn in the fusion zone by EDS analysis. This means that during the welding process, Zn gas could be eliminated by appropriate shielding gas flow rate and butt welding gap. Ni coating itself did not influence on the tensile strength and hardness. However, twist bending strength and the weld depth of the Ni-coated free cutting carbon steel were lower as compared with those of the uncoated free cutting carbon steel. It was attributed to a lower absorbance of laser beam to the shin Ni surface. According to the results of the factorial design tests, the twist bending strength of welded specimens was primarily affected by pulse width, laser power, frequency and speed.

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Dependence of pulse width on the operating parameters in a gain-switched semiconductor laser (이득 스위칭 반도체 레이저에서 동작 파라메터에 대한 출력 펄스 폭의 의존성)

  • 이상훈;명승일;이명우;서동선
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.35D no.4
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    • pp.101-108
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    • 1998
  • We examine experimentally the dependence of output width on DC bias, RF power, and RF frequency in a gain-switched semiconductor laser. The optimum short pulses are obtained around threshold DC bias. The DC bias to generatoe shorter pulses decreases the RF power increases, whereas it increases to above threshold as the RF freqnecy increases. The pulse width becomes less sensitive to the variations of the DC bias, as the RF bias, or frquency increases.

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Fabrication of Balanced CPM(Colliding Pulse Mode-locked) Ring Dye Laser (Balanced CPM(Colliding Pulse Mode-locked) 링 색소 레이저 제작)

  • 정영붕;김동호;이인원
    • Korean Journal of Optics and Photonics
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    • v.1 no.2
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    • pp.185-190
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    • 1990
  • Balanced CPM ring dye laser was fabricated. Pulses as short as 62 fs were measured using noncollinear second harmonic generation autocorrelator. The optimum conditions were studied by changing the concentration of staturable absorber, pumping power of Ar+ laser and alignments of the intracavity four-prism sequence.

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A Study on the Welding Behavior of A3003 Aluminium Alloy Thin Sheet by Nd : YAG Laser Beam (박판 A3003 Al합금의 Nd : YAG 레이저빔 용접에 관한 연구)

  • 허인석;김병철;김도훈;김진수;이한용
    • Laser Solutions
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    • v.4 no.1
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    • pp.29-38
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    • 2001
  • This work was carried out to investigate the welding behavior of thin A3003 Al alloy sheets by Nd : YAG laser beam. Considering bead shape and mechanical properties, the laser pulse shapes selected were two kinds of 2-division and 3-division by varying power level and pulse duration. In order to obtain optimum conditions, the factorial design method and central composite design method were applied. Tensile test, optical microscopy, micro hardness test and TEM analysis were performed. Due to the annealing caused by thermal effect during laser welding, precipitates were coarsended. The HAZ was softened and failed during tensile test. The hardness of HAZ was lower than that of base metal, since the heat input relieved the work hardening effect and caused grain growth.

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The optimization of output coupler reflectivity of high repetitive pulsed Nd:YAG laser system adopted 3-mesh parallel sequential charge and discharge method (3단 병렬 충.방전 방식을 적용한 고반복 펄스형 Nd:YAG 레이저 출력거울 반사율의 최적화)

  • 김휘영;홍수열;김동수
    • Journal of the Korea Computer Industry Society
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    • v.2 no.3
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    • pp.369-376
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    • 2001
  • The optimization of resonator and laser power supply has been considered to be significant for improving the efficiency of a pulsed Nd:YAG laser system. We have proposed a new method of 3-mesh parallel sequential charge and discharge circuit as a laser power supply; more compact than conventional power supply, competitive in price, easy to control the laser power density according to various material processing, and equipped with the optimum reflectivity of output coupler. In this study, we could find that the maximum laser output was obtained by using 85% of reflectivity in the case of 50[W]-class. In addition using the power supply of new method, it's possible to charge each capacitor bank with a higher energy within the given charging time adopted a new method mentioned above; namely, we can allow each capacitor to have much more charging time and storage energy. So, higher laser output was obtained than conventional power supply.

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Cure depth control using photopolymerization inhibitor in microstereolithography and fabrication of three dimensional microstructures (액속주사법을 이용한 마이크로 광조형시 광폴리머에 대한 중합억제제의 영향분석 및 삼차원 미세구조물 제조)

  • 김성훈;주재영;정성호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.714-719
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    • 2004
  • Controlling the cure depth of the Fa1260T photopolymer enhances the quality of a microstructure and minimizes its size in microstereolithography. In this work, variation of cure depth of the Fa1260T photopolymer is investigated while the concentration of a photopolymerization inhibitor as a radical quencher was varied. The energy source inducing photopolymerization was a He-Cd laser and a motorized stage controled the laser beam path accurately. The effects of process variables such as laser beam power and scan speed on the cure depth were examined. Optimum conditions for the minimum cure depth were determined as laser power of 230 W and scan speed of 40-50 m/s at the concentration of the radical quencher of 5%. The minimum cure depth at the optimal condition was 14 m. The feasibility of the fabrication of microstructures such as a microcup, microfunnel, and microgrid of 100 m size is demonstrated using Super IH process.

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Welding Characteristics of Rapid Palatal Expander for Teeth Calibration using a Continuous Wave Nd:YAG Laser (연속파 Nd:YAG 레이저를 이용한 치아교정 급속 구개확장장치 용접특성)

  • Yoo, Young-Tae;Yang, Yun-Seok;Shin, Ho-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.2
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    • pp.40-49
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    • 2010
  • The Purpose of this paper is to weld a rapid palatal expander using a continuous wave Nd:YAG laser. The rapid palatal expander has become a useful treatment method for severe maxillary transverse deficiencies and posterior crossbites. Rapid maxillary expansion is a well-established method to correct transverse maxillary deficiency and arch length discrepancy. The major process parameters studied in the present laser welding experiment were the positions of focus, laser power and travel speed of laser beam. We measured the fusion zone size and its shape using an optical microscope for the observation of cross-sectional area and tension stress of a rapid palatal expander welded. Through the experimental investigation, the optimum speeds and power of laser without deficiencies of weld cross-sectional area were obtained.