• 제목/요약/키워드: Optimal process condition

검색결과 979건 처리시간 0.03초

Trochoidal 방식을 이용한 황삭가공의 최적조건 (Optimal Cutting Condition of Rough Cutting Using Trochoidal Motion)

  • 봉하윤;김문기
    • 한국생산제조학회지
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    • 제26권1호
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    • pp.13-19
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    • 2017
  • In modern industry, the machining process is very important for manufacturing various products. More than 80% of machining processes apply rough cutting. The target of this study is to establish the optimal condition of rough cutting using trochoidal motion for improving productivity. For research, the range of cutting conditions is defined by trochoidal motion. The cutting time and tolerance are measured and evaluated according to the cutting conditions of machining. Experimental data are utilized for comparing trochoidal motion and contouring. It is found that the cutting time of trochoidal motion is two times less than that of contouring with optimal cutting conditions. To conclude, trochoidal motion for rough cutting under appropriate cutting conditions improves productivity and shortens processing time significantly.

Optimal Siting of UPFC for Reducing Congestion Cost by using Shadow Prices

  • Lee, Kwang-Ho;Moon, Jun-Mo
    • KIEE International Transactions on Power Engineering
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    • 제11A권4호
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    • pp.21-26
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    • 2001
  • As competition is introduced in the electricity supply industry, congestion becomes a more important issue. Congestion in a transmission network occurs due to an operating condition that causes limit violations on the transmission capacities. Congestion leads to inefficient use of the system, or causes additional costs (Congestion cost). One way to reduce this inefficiency or congestion cost is to control the transmission flow through the installation of UPFC (Unified Power Flow Controller). This paper also deals with an optimal siting of the UPFC for reducing congestion cost by using shadow prices. A performance index for an optimal siting is defined as a combination of line flow sensitivities and shadow prices. The proposed algorithm is applied to the sample system with a condition, which is concerning the quadratic cost functions. Test results show that the siting of the UPFC is optimal to minimize the congestion cost by the proposed algorithm.

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볼 엔드밀의 고속가공에서 가공능률을 고려한 가공조건의 선정 (Determination of the Cutting Condition in High Speed-Machining Considering the Machining Efficiency)

  • 손창수;강명창;이득우;황경현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.965-969
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    • 1997
  • Due to the high feed rate,high speed machining (HSM) provide a great potential of rationalization for the machining Dies and Moulds. But determination of cutting condition is very difficult, because cutting mechanism of high speed machining is very complicated,especially using ball end-mill. This paoer gives a report on selection of the optimal cutting condition to improve the machining efficiency, And optimal machining condition is determined through the cutting force, FFT analysis of cutting force and surface roughness according to the cutting condition. Based on this experiment result,wear process and machining characteristics are evaluated.

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재가열 공정과 유도 가열의 FEM 해석 (Reheating Process and FEM Analysis of Inductive Heating)

  • 손영익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.195-198
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    • 1999
  • For the thixoforming process beside an existing solidus-liquidus interval, the reheating conditions to obtain the globular microstructure are very important. It relies on the control of globular microstructure of semi-solid alloys that contain non-dendritic particles. To obtain the globular microstructure in cross section of billet, the optimal design of the induction coil is necessary. Therefore, in this paper the optimal coil design to minimize electromagnetic end effect will be proposed. The results of coil design were also applied to the reheating process to obtain a fine globular microstructure. Finally, reheating data base of aluminum alloys for thixoforming and FEM model for induction heating based on the optimal coil design have been proposed.

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가접부를 고려한 필릿 용접조건의 선정에 관한 연구 (A Study on the Selection of Fillet Weld Conditions by Considering the Tack Welds)

  • 이준영;김재웅;김철희
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.304-306
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    • 2006
  • Positioning the workpiece accurately and preventing the weld distortion, tack welding is often performed before main welding in the construction of welded structures. The weld bead size of the tack weld is determined according to the workpiece thickness, weld length, weld joint type etc. However, this tack weld deteriorates the final weld bead profile, so that the grinding process is usually adopted for the uniform weld bead profile. In this study, an experimental method for the selection of optimal welding condition was proposed in the fillet weld which was done over the tack weld. This method uses the response surface analysis in which the leg length and the reinforcement height of weld bead were chosen as the quality variables of weld bead profile. The overall desirability function, which was combined desirability function for the two quality variables, was used as the objective function for getting the optimal welding condition. From the result, it was revealed that a uniform weld bead can be obtained by adopting the optimal welding condition which was determined according to the method proposed.

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다구찌 방법을 이용한 Inconel 718 소재의 선삭가공에서 표면거칠기 최적화 (Searching Optimal Cutting Condition for Surface Roughness In Turning Operation on Inconel 718 using Taguchi Method)

  • 차진훈;한상보
    • 한국생산제조학회지
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    • 제19권2호
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    • pp.295-300
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    • 2010
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions arc tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

근사모델과 후처리를 이용한 트러스 구조물의 이산 치수설계 (Discrete Sizing Design of Truss Structure Using an Approximate Model and Post-Processing)

  • 이권희
    • 한국기계가공학회지
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    • 제19권5호
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    • pp.27-37
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    • 2020
  • Structural optimization problems with discrete design variables require more function calculations (or finite element analyses) than those in the continuous design space. In this study, a method to find an optimal solution in the discrete design of the truss structure is presented, reducing the number of function calculations. Because a continuous optimal solution is the Karush-Kuhn-Tucker point that satisfies the optimality condition, it is assumed that the discrete optimal solution is around the continuous optimum. Then, response values such as weight, displacement, and stress are predicted using approximate models-referred to as hybrid metamodels-within specified design ranges. The discrete design method using the hybrid metamodels is used as a post-process of the continuous optimization process. Standard truss design problems of 10-bar, 25-bar, 15-bar, and 52-bar are solved to show the usefulness of this method. The results are compared with those of existing methods.

입상활성탄 공정의 진단 및 효율적 운영방안: D 정수장을 중심으로 (Assessment and Optimization of Granular Activated Carbon (GAC) Process in Water Treatment Process)

  • 김성수;이경혁
    • 상하수도학회지
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    • 제19권6호
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    • pp.781-790
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    • 2005
  • Granular Activated Carbon(GAC) is widely used in drinking water treatment. Many of the problems occurring in the GAC process are associated with the operation goal and performance. The purpose of this study were to evaluate the design, operation, and performance of granular activated carbon process in D water treatment plant. The optimal operation conditions of GAC process such as backwashing condition, granular activated carbon replacement time were discussed. The design, operation and performance of GAC process is influenced by their raw water characteristics and placement within the treatment process sequence. A critical analysis of plants experience and the information from the literature identifies the effectiveness of GAC process and indicates where modifications in design and operation could lead to improved performance. It would be useful to evaluate and optimize the GAC process in other treatment plant.

유류오염토양의 복원을 위한 초음파 토양세척 공정의 최적화에 대한 연구 (Investigation for Optimization of Ultrasonic Soil-Washing Process for Remediation of Diesel Contaminated Soil)

  • 박범국;손영규;황안나;김지형
    • 한국방재학회 논문집
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    • 제11권1호
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    • pp.101-105
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    • 2011
  • 본 연구는 초음파를 이용한 토양세척 공정에서 주파수를 결정하고 그 조건에서 공정을 최적화 하기 위한 실험적 접근 방법에 대한 연구이다. 초음파 주파수는 35, 72, 100 kHz를 적용하여 최적 주파수를 결정하였다. 최적 토양 세척 조건을 위한 실험 설계는 $MINITAB^{(R)}$ 프로그램을 이용하였다. 실험은 초음파의 적용, 물리적 교반의 적용, 계면활성제의 적용의 세 가지와 각각의 조합이 적용되었다. 실험 결과 초음파의 최적 주파수는 35 kHz로 확인되었다. 높은 주파수에서 초음파의 공동화 기포 개수가 많아 효과가 좋을 것으로 예상되지만, 낮은 주파수에서 높은 에너지를 가진 공동화 기포가 더 효과적이다고 설명할 수 있다. 그러나, 실제 공정에 적용하기 위해서는 유입되는 에너지에 대한 고려를 해야 한다. 통계적 요인실험설계법에 의해 설계된 실험 결과를 적용한 결과, 초음파와 물리적 교반에 의한 영향이 가장 큰 것으로 나타났다. 그러므로 실제 공정을 위해서는 이 두 가지 공정에 대한 실내 실험이 필요할 것으로 보인다.

Machine Maintenance Policy Using Partially Observable Markov Decision Process

  • Pak, Pyoung Ki;Kim, Dong Won;Jeong, Byung Ho
    • 품질경영학회지
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    • 제16권2호
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    • pp.1-9
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    • 1988
  • This paper considers a machine maintenance problem. The machine's condition is partially known by observing the machine's output products. This problem is formulated as an infinite horizon partially observable Markov decison process to find an optimal maintenance policy. However, even though the optimal policy of the model exists, finding the optimal policy is very time consuming. Thus, the intends of this study is to find ${\varepsilon}-optimal$ stationary policy minimizing the expected discounted total cost of the system, ${\varepsilon}-optimal$ policy is found by using a modified version of the well-known policy iteration algorithm. A numerical example is also shown.

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